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Shell & Tube Heat Exchanger Market Size - By Application, Growth Forecast, 2026 - 2035

Report ID: GMI9967
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Published Date: January 2026
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Report Format: PDF

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Shell & Tube Heat Exchanger Market Size

According to a recent study by Global Market Insights Inc., the shell & tube heat exchanger market was estimated at USD 6.9 billion in 2025. The market is expected to grow from USD 7.4 billion in 2026 to USD 15.2 billion in 2035, at a CAGR of 8.3%.

Shell & Tube Heat Exchanger Market

  • Flourishing investments toward heavy duty industrial processes along with rising demand for heating and cooling solutions across various industries will complement business landscape. Introduction of stringent energy efficiency standards along with rising demand for advanced technological system for modern HVAC and industrial infrastructure will positively influence business dynamics.
     
  • For instance, in November 2025, the UAE government introduced Federal DecreeLaw No. 11 of 2024, a mandatory compliance, requiring all public, private, and Free Zone entities to measure, report, and reduce greenhouse gas emissions. Key sectors including energy, infrastructure, and waste management must create emission inventories and reduction plans that support the nation’s Net Zero 2050 target.
     
  • Implementation of stringent emission reduction policies from industrial establishments coupled with growing emphasis on energy efficiency, supported by ongoing advancements in industrial infrastructure, is accelerating product demand. Shifting focus toward reducing energy consumption, along with transition toward adoption of lowcarbon systems and increasing use of heat recovery solutions for modern, efficient thermal management will complement industry landscape.
     
  • For instance, in October 2025, the government authorities of China approved recommendations for the 15th FiveYear Plan, prioritizing development of a modern industrial system anchored by advanced manufacturing. The plan highlights greater technological selfreliance and expansion of nextgeneration sectors including quantum computing, biomanufacturing, hydrogen and fusion energy, and AI.
     
  • Rising demand for efficient heating and cooling solutions, coupled with an increasing emphasis on harnessing waste heat generated by industrial operations, is significantly influencing industry growth. Moreover, ongoing expansion of renewable energy generation sources and initiatives aimed at achieving energyefficiency across various industrial sectors is positively influencing business dynamics.
     
  • For instance, in December 2025, according to the India Brand Equity Foundation, in 2025, India recorded its largest-ever annual increase in renewable energy capacity, reflecting the nation’s continued shift toward cleaner and more sustainable power sources. This progress resulted from coordinated efforts by the government, industry stakeholders, and state utilities to expand renewables.
     
  • Asia Pacific dominates the shell & tube heat exchanger market owing to robust development of industrial infrastructure across emerging economies and rising demand for heat exchange solutions across industries. Growing inclination toward reducing energy consumption, increasing investments across power generation and energy-intensive sector and shifting focus toward enhancing energy efficiency will augment industry outlook.
     
  • For instance, in April 2024, China’s Ministry of Industry and Information Technology, together with six other agencies, issued an action plan aimed at accelerating industrial equipment renewal. The plan focuses on advancing technological modernization and strengthening economic competitiveness, highlighting equipment upgrades as a central policy priority for enhancing the sustainability and resilience of country’s manufacturing sector.
     
  • Europe is one of the emerging markets owing to focus on industrial modernization along with rising demand for efficient thermal management across energy-intensive sectors including chemicals, power generation, oil & gas, and HVAC. Paradigm shift toward energyefficient technologies driven by EU decarbonization policies, stringent emission mandates, and retrofitting of existing industrial processes will augment industry landscape.
     
  • For instance, in February 2025, the European Commission introduced Clean Industrial Deal, which sets out targeted measures to position industrial decarbonisation as a catalyst for regional economic growth. The initiative aims to reduce energy costs, support highquality employment, and strengthen business environment, focuses on energyintensive sectors and cleantechnology industry.
     

Shell & Tube Heat Exchanger Market Trends

  • Shell & tube heat exchanger industry is set to witness significant momentum owing to ongoing expansion of energy intensive sectors along with shifting focus toward improving energy efficiency of industries. Rising demand for heattransfer equipment capable of withstanding high pressures, variable temperatures, and harsh operating condition together with shifting focus toward utilizing waste from industrial processes will augment industry outlook.
     
  • For instance, in October 2025, British International Investment partnered with Blueleaf Energy to advance clean energy infrastructure in India, with plans to extend their collaboration into SouthEast Asia. BII approved a USD 75 million financing facility to support Blueleaf Energy’s growth and investment in renewable projects, enabling development of largescale renewable and energystorage assets and strengthening the country’s clean energy capacity.
     
  • Governments and industries worldwide are focusing on enhancing energyefficiency and thermaloptimization initiatives along with businesses striving to lower energy consumption and meet environmental compliance requirements will complement industry landscape. Widespread applicability of shell and tube designs across reactors, distillation units, condensers, utility systems, and cooling circuits to ensures plantlevel modernization programs will augment product deployment.
     
  • For instance, in January 2026, the Western Australian Government launched a new funding round to accelerate adoption of advanced cleanenergy technologies that support decarbonisation, economic diversification and energy resilience. Through the Clean Energy Future Fund, up to USD 6 million will be directed toward projects demonstrating practical emissionsreduction potential and technological feasibility.
     
  • Growing investments in cleanenergy sectors including hydrogen production, storage, transportation, and downstream utilization, require heatexchange equipment for precise thermal control in reforming, purification, compression, and liquefaction processes further shaping industry dynamics. The ability of these systems to handle fluctuating loads, varied temperature profiles, integration into complex thermal distribution systems and long operational cycles will accelerate product demand.
     
  • For instance, in December 2024, the U.S. Department of Energy released an updated Hydrogen Program Plan outlining a unified strategy to advance research, development, demonstration and deployment of hydrogen technologies. The plan defines priority areas for coordinated action across DOE offices and provides a strategic framework to enhance hydrogen production, transport, storage and enduse, supporting its adoption across multiple sectors of the economy.
     

Shell & Tube Heat Exchanger Market Analysis

Shell & Tube Heat Exchanger Market Size, By Application, 2023 - 2035 (USD Billion)

  • Based on application, the industry is segmented into central heating & refrigeration, chemical, oil & gas, marine, mechanical industry, power generation & metallurgy, food processing, and others. The chemical segment dominated shell & tube heat exchanger accounting for over 28% market share in 2025 and is set to grow at a CAGR of 9% through 2035.
     
  • The chemical application is set to witness significant momentum owing to increasing demand for various chemical products, coupled with growing emphasis on energy efficiency is driving adoption of advanced heat exchange solutions. Furthermore, stringent safety standards across chemical processing facilities, along with ongoing integration of digital technologies for realtime monitoring and enhanced operational control, will positively shape the industry dynamics.
     
  • For instance, in December 2025, GNEE Group announced the successful completion, testing, and shipment of large, customized shellandtube heat exchangers to a major petrochemical facility in Kazakhstan. The equipment will support core process upgrades by enhancing energy efficiency within the refining and chemical integration unit.
     
  • Food processing segment across shell & tube heat exchanger market is set to grow at a CAGR of over 9% by 2035. Rising demand for reliable, hygienic, and energyefficient thermal processing solutions across facilities for pasteurisation, sterilisation, heating and cooling processes owing to precise temperature control, and compatibility with particulate matter will augment industry outlook. Growing adoption of automation and sustainable processing technologies along with manufacturers prioritizing product safety, regulatory compliance, maintaining sanitary conditions and supporting continuous operation will accelerate product adoption.
     
  • For instance, in October 2023, HRS Heat Exchangers’ collaboration with CTNC enables advanced thermal processing trials and precise product testing for food and beverage clients. Located close to HRS’s Murcia facility, CTNC provides extensive laboratories for quality, safety, and environmental analysis. The centre operates multiple HRS systems including corrugated tube heat exchanger units, scrapedsurface exchangers, and an Aseptic block line, supporting both research projects and customer evaluations.
     
  • Central heating & refrigeration segment was evaluated at over USD 1 billion in 2025. Rising emphasis on energyefficient HVAC systems, stricter environmental regulations, and paradigm shift toward lowcarbon heating and cooling technologies across various industrial processes will augment industry outlook. Ongoing modernization of infrastructure are accelerating the adoption of robust heatexchange solutions capable of ensuring long service life, system reliability, and effective heat recovery further contributing to industry growth.
     
  • Oil & gas application is set to surpass USD 2.2 billion by 2035 on account of the rising demand for highperformance thermal equipment across operations along with introduction of stricter environmental regulations and need for robust systems capable of handling high pressures & extreme temperatures. Favorable initiatives toward refinery modernization, ongoing expansion of petrochemical integration, deeper processing of crude, and wider adoption of heatrecovery technologies will shape industry outlook.
     
  • For instance, in September 2025, GNEE delivered customized shellandtube heat exchangers for a major oil and gas development project located in Nigeria. These units were dispatched successfully followed by extensive manufacturing and stringent performance testing under client supervision. Designed with advanced engineering features, the equipment will improve local gathering and processing operations while ensuring reliable performance under the Niger Delta’s extreme temperature, humidity, and highsulfur conditions.
     

U.S. Shell & Tube Heat Exchanger Market Size, 2023 - 2035 (USD Million)

  • U.S. dominated the shell & tube heat exchanger market in North America with above 84% share in 2025 and generated over USD 1.1 billion in revenue. Rising emphasis on energy efficiency, industries seeking energy efficient solutions that minimize energy losses and operational costs and increasing demand for durable, highperformance thermal systems will augment industry outlook.
     
  • For instance, in May 2024, Metal Forms LLC carried out performanceenhancing modifications to shellandtube heat exchanger at a polypropylene facility on the Texas Gulf Coast, U.S. The project involved channel redesign, tubebundle stripping and retubing, and replacement of tubesheet and baffle assemblies, resulting in improved energy efficiency maintainability and longterm operational reliability.
     
  • North America shell & tube heat exchanger market is anticipated to witness significant momentum driven by regulatory mandates to reduce industrial carbon emissions and R&D efforts aimed at designing efficient heatexchange technologies. Growing inclination to capture and utilize waste heat from industrial operations, along with favorable initiatives to comply with stringent energyefficiency regulations, will augment industry landscape.
     
  • Europe shell & tube heat exchanger market is anticipated to cross USD 4.5 billion by 2035. Stringent environmental regulations, strong policy frameworks promoting energy efficiency and industrial decarbonization driven by EUlevel emissionsreduction goals is accelerating demand for advanced heat exchange technologies across various industrial sectors. Increasing investments in heavy-duty industrial processes, modernization of industrial processes shifting focus on waste heat utilization and adoption of digitalized thermal system will positively influence industry dynamics.
     
  • For instance, in October 2025, Germany introduced a USD 7billion initiative to integrate carbon capture and storage into its national industrial climate strategy, marking the first formal adoption in its climate contracts. The programme is designed to accelerate emissions reduction in energyintensive sectors and targets industries such as steel, cement, chemicals, and glass.
     
  • Asia Pacific shell & tube heat exchanger market is set to witness a CAGR of over 8.5% from 2026 to 2035. Flourishing investments toward development industries, expansion of manufacturing facilities, and rising energy demand across key sectors including chemicals, petrochemicals, power generation, and food & beverage is driving demand for heat exchange solutions. Increasing emphasis on energyefficient technologies and ongoing infrastructure development along with government policies promoting emission reduction and cleaner industrial processes will positively influence business dynamics.
     
  • For instance, in August 2025, India and Japan advanced their strategic and economic cooperation with over 170 MoUs signed in two years, amounting to more than USD 13billion in new investments. Major firms announced substantial commitments across steel, automotive, real estate, renewable energy, and space activities, including large manufacturing projects and new capacities across multiple Indian states.
     
  • Middle East & Africa shell & tube heat exchanger market was evaluated at above USD 385 million in 2025. Expanding industrial activities, increasing investments in oil and gas processing, rapid development of power generation and manufacturing facilities and rising adoption of energyefficient technologies is augmenting industry outlook. Increasing reliance on refining, petrochemical production, and largescale energy projects is driving demand for durable, highperformance thermal equipment driven by environmental regulations and the need to reduce operational costs.
     
  • For instance, in September 2025, Sino Mechanical Equipment completed the delivery of shellandtube heat exchangers for a project in the Middle East. Engineered with highconductivity copper tubes featuring spiralfinned surfaces and an optimized deflector layout, the units provide efficient and consistent heattransfer performance. Designed for lowviscosity, oilbased fluids, they offer dependable heating and cooling capabilities across both industrial and comfortsystem applications.
     

Shell & Tube Heat Exchanger Market Share

  • Major 5 players operating across the shell & tube heat exchanger industry include ALFA LAVAL, Xylem, Mersen Group, GEA Group Aktiengesellschaft, and Kelvion Holding GmbH contribute around 38% of the market share in 2025.
     
  • Leading companies operating in the shell & tube heat exchanger market are actively pursuing growth strategies including introduction of advanced products, forming strategic collaborations, establishing partnerships and agreements, and engaging mergers and acquisitions. Key players are actively engaged in research & development initiatives to unveil advanced technologies to cater to wide range of industrial processes.
     
  • Over the past three years, the shell and tube heat exchanger market has witnessed strong momentum despite economic and operational challenges. By 2023 and 2024, improvements in supply chain and growing emphasis on reducing energy use across industrial establishments accelerated product adoption. Moving into 2025, ongoing modernization of industries, strict emissionreduction mandates, and increasing demand for energyefficient systems will accelerate product demand.
     
  • Xylem offers wide range of shell & tube heat exchangers from its brands including Bell & Gossett and Standard Xchange. The company’s HTWU heat exchangers incorporate a removable Utube bundle specifically configured for hightemperature water heating, with the hot water circulating through the tube side to ensure efficient and reliable thermal transfer. These units are offered in both single and doublewall tube constructions to varying safety and performance requirements.
     
  • ALFA LAVAL offers compact shellandtube heat exchangers engineered for diverse operational requirements, incorporating advanced design features and optimized tube surfaces to deliver superior thermal efficiency and dependable performance. These units are designed for wide range of industries including marine, pharmaceuticals and food & beverage used for cooling or heating of gases and liquids.
     
  • Mersen is a leading provider of graphite shellandtube heat exchangers, recognized for delivering outstanding corrosion resistance, high thermal conductivity, and robust mechanical performance. Its Polytube graphite exchangers are specifically engineered to ensure efficient heat transfer in highly corrosive chemical processes, offering reliable operation even under demanding industrial conditions.
     
  • Kelvion Holding GmbH offers shell and tube heat exchangers that provide a durable and reliable thermalmanagement solution suitable for a broad range of applications. The product portfolio comprises of compact, highvolume units used in automotive systems to fully customized designs tailored for industrial use. The compactfin design is particularly effective for oil and air cooling, enabling significant size reductions, up to 75% compared with conventional plaintube heat exchangers, while maintaining high performance.
     

Shell & Tube Heat Exchanger Market Companies

Major players operating in the shell & tube heat exchanger industry are:

  • A.A. Anderson & Co., Inc.
  • ALFA LAVAL
  • API Heat Transfer
  • Bronswerk
  • COMP AIR TREATMENT SYSTEM Pvt. Ltd.
  • Enerquip Thermal Solutions
  • Exergy LLC
  • FUNKE Wärmeaustauscher Apparatebau GmbH
  • GEA Group Aktiengesellschaft
  • HRS Process Systems Ltd.
  • Kelvion Holding GmbH
  • Kinam Engineering Industries Pvt. Ltd.
  • Mason Manufacturing LLC
  • Mersen Group
  • Sterling Thermal Technology
  • Thermaline, Inc
  • Thermofin
  • Thrush Co
  • Wessels Company
  • Xylem
     
  • Xylem reported revenues of USD 4.3 billion for the first 6 months of 2025 and USD 8.6 billion for the complete year 2024. The company offers shell & tube heat exchangers including SU and WU model, featuring a removable Utube bundle design. The SU model is designed for applications where steam circulates through the shell to heat fluids inside the tubes, while the WU model serves as a liquidtoliquid heat transfer unit. Their fully welded carbonsteel shells with optional stainlesssteel construction ensure high durability and longterm performance.
     
  • ALFA LAVAL reported its revenues for first six months of 2025 for approximately USD 3.6 billion. The company offers an extensive selection of shellandtube heat exchangers designed for marine use, constructed from durable materials approved for shipboard environments. These units have electric heating options available also, supporting efficiency improvements and contributing to decarbonization efforts.
     
  • GEA Group offers VARITUBE series of tubular heat exchangers, designed to deliver precise thermal processing for a wide spectrum of product viscosities within the food, beverage, dairy, and emerging alternativefood sectors. Its construction enables efficient handling of formulations containing fibres, pulp, or particulate matter, making it highly suitable for hygienic and aseptic operations. The system can also be tailored to specific processing requirements, offering customised configurations capable of accommodating demanding, highpressure applications. The company reported USD 4.6 billion of revenues for nine months of 2025.
     
  • Mersen reported sales revenues of USD 713 million for the first six months of 2025. The company offers Silicon carbide shellandtube heat exchangers which features an assembly of silicon carbide tubes enclosed within a shell, where one fluid circulates inside the tubes and other flows around them. CORRESIC silicon carbide exchangers are wellsuited for cooling, condensation, heating, evaporation, and absorption processes involving highly corrosive chemical.
     

Shell & Tube Heat Exchanger Industry News

  • In December 2025, Wuxi Nuo Yun Machine Co., Ltd. successfully completed and delivered a customized shellandtube heat exchanger that fully meets the client’s design and inspection requirements. Developed to address challenges in utilizing hightemperature waste heat, the unit features an optimized thermal design, corrosionresistant materials, and a robust structure suitable for demanding conditions. Its maintainable configuration ensures efficient operation, improved energy performance, and longterm reliability across industrial process system.
     
  • In December 2025, HRS Heat Exchangers completed the delivery of its largest heatexchanger order from its Murcia, Spain facility to a North American client. The shipment comprised 384 modules to support heating, cooling, and heatrecovery operations within a major renewableenergy project. The system, featuring 6metre and 10metre units, incorporates HRS’s advanced corrugatedtube technology to ensure efficient and reliable thermal performance.
     
  • In July 2025, Alfa Laval Aalborg HeaderCoil A/S, a venture between Aalborg CSP and Alfa Laval, introduced its first thermal energy storage solution. The newly developed headerandcoil heat exchanger is engineered for largescale storage applications, offering high thermal efficiency, compact design, and dependable performance under cyclic conditions. Its fully welded construction, featuring serpentine tubes and a tubular header, accommodates thermal expansion and ensures longterm operational reliability.
     
  • In May 2025, the Standard Group of Companies introduced a new glasslined shellandtube heat exchanger developed by standard glass lining technology to meet rising demand for clean, corrosionresistant, highefficiency thermal equipment. The unit features a monoblock design with fully welded tubes, glasslined surfaces on both shell and tube sides, flexible installation options, and stringent hydraulic and pinhole testing, ensuring hygiene, operational reliability and superior thermal performance.
     

The shell & tube heat exchanger market research report includes in-depth coverage of the industry with estimates & forecast in terms of revenue “USD Million” from 2026 to 2035, for the following segments:

Market, By Application

  • Oil & gas
  • Chemical
  • Power generation & metallurgy
  • Marine
  • Mechanical industry
  • Central heating & refrigeration
  • Food processing
  • Others

The above information has been provided for the following regions and countries:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • UK
    • France
    • Russia
    • Italy
    • Spain
    • Poland
    • Turkey
  • Asia Pacific
    • China
    • Japan
    • South Korea
    • India
    • Indonesia
    • Malaysia
    • Thailand
    • Vietnam
    • Philippines
    • Australia
  • Middle East & Africa
    • Saudi Arabia
    • UAE
    • Egypt
    • South Africa
    • Nigeria
  • Latin America
    • Brazil
    • Argentina
    • Colombia
    • Chile

 

Authors: Ankit Gupta, Divyendu Sharma
Frequently Asked Question(FAQ) :
How much revenue did the chemical application segment generate in 2025?
Chemical applications dominated the shell & tube heat exchanger market accounting for over 28% market share in 2025 and are set to grow at a CAGR of 9% through 2035.
What is the market size of the shell & tube heat exchanger in 2025?
The market size was USD 6.9 billion in 2025, with a CAGR of 8.3% expected through 2035 driven by increasing investments in heavy-duty industrial processes and rising demand for heating and cooling solutions across multiple industries.
What is the current shell & tube heat exchanger market size in 2026?
The market size is projected to reach USD 7.4 billion in 2026.
What is the projected value of the shell & tube heat exchanger market by 2035?
The shell & tube heat exchanger industry is expected to reach USD 15.2 billion by 2035, propelled by stringent energy efficiency standards, emission reduction policies, and expansion of renewable energy generation sources.
Shell & Tube Heat Exchanger Market Scope
  • Shell & Tube Heat Exchanger Market Size
  • Shell & Tube Heat Exchanger Market Trends
  • Shell & Tube Heat Exchanger Market Analysis
  • Shell & Tube Heat Exchanger Market Share
Authors: Ankit Gupta, Divyendu Sharma
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Premium Report Details

Base Year: 2025

Companies covered: 20

Tables & Figures: 53

Countries covered: 30

Pages: 125

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