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Oil & Gas Flame Arrestors Market Size - By Product, By Material, Growth Forecast, 2025 - 2034

Report ID: GMI15316
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Published Date: November 2025
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Report Format: PDF

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Oil & Gas Flame Arrestors Market Size

According to a recent study by Global Market Insights Inc., the oil & gas flame arrestors market was estimated at USD 489 million in 2024. The market is expected to grow from USD 519.2 million in 2025 to USD 870 million in 2034, at a CAGR of 5.9%.

Oil & Gas Flame Arrestors Market

  • Increasing emphasis on explosion protection in upstream and midstream operations along with stricter safety mandates will accelerate the deployment of flame arrestors. Continuous innovation in modular and simpler design in line with delivering energy saving in industrial operation will drive the business potential.
     
  • Oil & gas flame arrestors are safety devices designed to prevent the propagation of flame through pipelines, vents, or process equipment by quenching the flame front before it can ignite flammable gases or vapors downstream. These devices are critical in oil & gas operations where combustible mixtures are present, and the risk of explosions or flashbacks must be mitigated.
     
  • For instance, in January 2023, the U.S. Consumer Product Safety Commission (CPSC) finalized a mandatory safety regulation requiring the inclusion of flame mitigation devices on gas cans and other portable fuel containers. The regulation was implemented under the authority of the Portable Fuel Container Safety Act of 2020 and aligns with multiple voluntary standards that have now been adopted as mandatory.
     
  • Rising integration of smart monitoring systems coupled with real-time diagnostics in flame arrestors will enhance operational reliability and maintenance efficiency. Growing demand for corrosion-resistant materials together with longer service life in offshore environments will support product development.
     
  • Expansion of shale gas exploration activities along with the need for pressure relief and detonation protection will augment product penetration. Increasing adoption of inline deflagration flame arrestors in association with their compact footprint and ease of installation will boost industry share.
     
  • For citation, in September 2025, global hydrogen consumption was estimated to have reached approximately 100 million tonnes in 2024, reflecting a 2% year-on-year increase from 2023. This growth aligns with the broader upward trajectory in global energy demand, driven by industrial decarbonization efforts and the expanding role of hydrogen in clean energy strategies.
     
  • Rising focus on reducing fugitive emissions in tandem with compliance with environmental standards will influence product selection. Integration of flame arrestors with digital SCADA systems along with remote operability will enhance safety automation in oil & gas facilities.
     
  • Growing investment in LNG infrastructure coupled with the need for safe gas handling systems will stimulate demand for high-performance flame arrestors. Increasing preference for low-maintenance and self-cleaning flame arrestors in line with reduced downtime will improve operational economics.
     
  • Expansion of gas pipeline networks across developing economies together with the need for detonation-proof safety systems will drive product adoption. Rising demand for dual-function flame arrestors that combine pressure relief and flame quenching will support multifunctional product innovation.
     
  • For illustration, in September 2025, Ultra Gas & Energy the clean-tech division of Essar Group, announced an investment of USD 101 million to expand its liquefied natural gas (LNG) refueling infrastructure. The initiative aims to establish a network of 100 LNG dispensing stations across India.
     
  • The oil & gas flame arrestors market was valued at USD 406.5 million in 2021 and grew at a CAGR of over 5% through 2024. Increasing retrofitting of safety systems in aging oil & gas infrastructure in tandem with cost-effective safety upgrades will create new opportunities.
     
  • Growing awareness of process safety management (PSM) frameworks in line with risk mitigation strategies will encourage flame arrestor integration. Rising demand for high-flow capacity flame arrestors along with minimal pressure drop will support their use in high-volume gas transfer systems.
     

Oil & Gas Flame Arrestors Market Trends

  • Increasing enforcement of global and regional safety mandates in line with the need to prevent catastrophic incidents will drive the adoption of flame arrestors in oil & gas operations. Rising alignment with international safety codes such as API, NFPA, and ISO along with mandatory certification requirements will enhance the demand for compliant flame arrestor systems.
     
  • Growing pressure on oil & gas operators to meet audit-ready safety benchmarks coupled with third-party inspections will accelerate the integration of certified flame arrestors. Expansion of regulatory oversight in offshore and high-risk zones together with stricter licensing norms will support the deployment of advanced flame arrestor technologies.
     
  • For illustration, in November 2025, TotalEnergies committed USD 100 million to Climate Investment’s Venture Strategy fund to accelerate the development of technologies aimed at reducing emissions across the oil and gas industry.
     
  • Rapid growth in upstream exploration and drilling activities in tandem with the need for explosion-proof systems will boost the demand for flame arrestors in wellhead and gas lift applications. Increasing development of midstream infrastructure including pipelines and compressor stations in association with detonation risk mitigation will support flame arrestor deployment.
     
  • Rising investments in LNG terminals and gas processing units coupled with safety assurance needs will enhance the market potential for high-performance flame arrestors. Increasing global energy demand together with capacity additions in oil & gas production will create sustained opportunities for flame arrestor manufacturers.
     
  • For reference, in August 2025, Centrica Energy entered into a long-term natural gas sale and purchase agreement with Devon Energy. In addition, Devon Energy will deliver 50,000 MMBtu of natural gas per day for a 10-year term starting in 2028. The deal strengthens Centrica’s supply portfolio and supports its strategy to secure reliable energy for future demand.
     
  • Heightened awareness of fire and explosion hazards in oil & gas operations in association with the need for proactive risk mitigation will drive the adoption of these units. Increasing focus on asset protection and personnel safety coupled with lessons from past industrial incidents will influence safety-first procurement strategies.
     
  • Growing implementation of hazard and operability studies (HAZOP) in line with risk-based design will support the integration of flame arrestors in critical systems. Rising training and safety awareness programs across oil & gas companies along with internal safety audits will promote the use of flame arrestors as standard safety equipment.
     

Oil & Gas Flame Arrestors Market Analysis

Oil & Gas Flame Arrestors Market Size, By Product, 2022 – 2034 (USD Million)
  • Based on product, the industry is segmented into end-of-line flame arrestors, in-line flame arrestors, detonation arrestors, deflagration arrestors, and others. The in-line oil & gas flame arrestors market holds a share of 35.3% in 2024 and is expected to grow at a CAGR of over 6% through 2034.
     
  • Increasing integration in pipelines and process lines coupled with the need to prevent flame propagation in both directions will drive the adoption of in-line flame arrestors. Rising demand for bidirectional protection in gas transfer systems in tandem with compact and modular configurations will support product innovation.
     
  • The end-of-line oil & gas flame arrestors market was evaluated at USD 145.2 million in 2024. Increasing deployment in storage tanks and venting systems along with the need to prevent atmospheric ignition will drive the demand for end-of-line flame arrestors. Rising focus on vapor emission control in association with compliance to environmental and fire safety norms will support product adoption in upstream and downstream facilities.
     
  • For reference, in August 2025, ConocoPhillips entered into a long-term Sales and Purchase Agreement (SPA) to secure 4 million tonnes per annum of liquefied natural gas from the Port Arthur LNG Phase 2 project. This agreement strengthens ConocoPhillips’ LNG portfolio and supports its strategy to meet growing global demand for cleaner energy solutions.
     
  • The deflagration based oil & gas flame arrestors market is set to reach over USD 190 million by 2034. Increasing use in low-pressure systems and short pipelines run in line with the need to stop low-speed flame fronts will drive the demand for deflagration arrestors. In addition, rising deployment in tank vents, vapor lines, and gas recovery systems in association with fire prevention strategies will support product penetration.
     
  • The detonation arrestors market will witness a CAGR of over 5% by 2034. Increasing need for high-pressure and high-velocity flame containment together with detonation risk in long pipelines will drive the demand for detonation arrestors. Rising deployment in gas transmission and flare systems coupled with the need for robust explosion protection will support product expansion.
     
  • For instance, in September 2025, ExxonMobil reached a final investment decision on the Hammerhead development offshore Guyana following receipt of regulatory approvals. The development will feature a floating production, storage, and offloading (FPSO) vessel with an estimated capacity of 150,000 barrels of oil per day. Valued at approximately USD 6.8 billion, the project includes 18 production and injection wells, reinforcing ExxonMobil’s commitment to expanding its presence in Guyana’s offshore energy sector.
     

 

Oil & Gas Flame Arrestors Market Revenue Share, By Material, 2024
  • Based on material, the industry is segmented into aluminum, carbon steel, stainless steel, and others. The stainless steel oil & gas flame arrestors market will witness a growth rate of over 5.5% from 2025 to 2034. Increasing deployment in corrosive and high-temperature environments in line with long-term durability will drive the demand for stainless steel flame arrestors.
     
  • Rising use in offshore platforms, sour gas fields, and LNG terminals coupled with resistance to H-S and saline exposure will support material preference. Growing demand for low-maintenance and high-integrity safety systems in association with extended service life will enhance stainless steel adoption.
     
  • The carbon steel segment market is set to reach over USD 250 million by 2034. Increasing use in standard pressure applications along with cost-efficiency in large-scale installations will support the demand for carbon steel flame arrestors. Rising preference for rugged construction in onshore oil & gas environments together with mechanical durability will drive material adoption.
     
  • For instance, in September 2025, IOCL announced a strategic investment plan totaling USD 18.9 billion over the next five years. The initiative is focused on strengthening the company’s core operations across refining, petrochemicals, natural gas, and renewable energy, while actively contributing to India’s broader energy transition goals.
     
  • The aluminum segment market was valued at USD 31.3 million in 2024. Increasing demand for lightweight flame arrestors coupled with ease of handling in mobile and offshore units will support the use of aluminum-based designs. Rising preference for corrosion-resistant materials in non-aggressive environments along with cost-effective safety solutions will drive aluminum flame arrestor adoption.
     
U.S. Oil & Gas Flame Arrestors Market Size, 2022 - 2034 (USD Million)
  • The U.S. dominated the oil & gas flame arrestors market in North America with USD 134.7 million in 2024. Increasing enforcement of OSHA and NFPA standards coupled with a strong focus on industrial safety will drive the demand for flame arrestors in U.S. oil & gas operations. Rising investment in shale gas and LNG infrastructure in tandem with explosion risk mitigation will support product deployment across upstream and midstream sectors.
     
  • The North America oil & gas flame arrestors market will project at a CAGR of over 5.5% by 2034. Increasing oil sands and offshore exploration in Canada in association with safety mandates will drive the demand for flame arrestors in hazardous environments. Rising development of gas pipelines and compressor stations in line with detonation protection needs will support product penetration.
     
  • The Asia Pacific oil & gas flame arrestors market holds a share of 30.6% in 2024. Rapid expansion of oil & gas infrastructure and industrial growth in emerging economies will drive product demand. Increasing focus on safety compliance in high-density industrial zones coupled with government regulations will support business outlook.
     
  • For citation, in November 2024, The Singapore government has committed USD 76.7 million over the next five years to accelerate green growth within the offshore energy and marine sectors.
     
  • The Europe oil & gas flame arrestors market was valued at USD 122.3 million in 2024. Increasing focus on process safety in mature oil & gas markets together with strict EU safety directives will drive flame arrestor adoption. Rising demand for hydrogen-ready infrastructure in association with decarbonization goals will support innovation in flame arrestor design.
     
  • The Middle East & Africa oil & gas flame arrestors market will exceed USD 50 million by 2034. Increasing oil & gas production in the Gulf region in tandem with high-temperature and high-pressure operations will fuel industry dynamics. Rising focus on safety in sour gas fields and desert environments along with material durability needs will influence product engineering.
     
  • For citation, in August 2025, Aramco executed an USD 11 billion lease-and-leaseback transaction for its Jafurah gas processing facilities. This initiative enhances capital efficiency while enabling Aramco to retain operational control over a critical asset within its growing natural gas portfolio.
     
  • The Latin America oil & gas flame arrestors market will witness a growth rate of over 6.5% by 2034. Growing investment in LNG and gas pipeline projects in line with detonation protection needs will enhance midstream applications. Increasing demand for rugged and weather-resistant flame arrestors together with tropical and coastal operating conditions will influence material selection.
     

Oil & Gas Flame Arrestors Market Share

  • The top 5 companies in the oil & gas flame arrestors industry are PROTEGO, Emerson Electric, Groth Corporation, Kimray, and Parker Hannifin, contributing around 35% of the market in 2024. The market is shaped by safety-critical demands across upstream, midstream, and downstream operations, where explosion prevention and regulatory compliance are non-negotiable.
     
  • Emerson Electric reported net sales of USD 17.5 billion for fiscal year 2024, reflecting a 15% year-over-year growth, driven by strong performance across its industrial automation and safety segments. The company generated USD 3.3 billion in operating cash flow from continuing operations, marking a 22% increase over the previous year.
     
  • Parker Hannifin posted USD 19.9 billion in net sales for fiscal year 2024, reflecting its continued strength in industrial motion and control technologies. The company incurred USD 31 million in business realignment and acquisition integration costs, slightly down from the previous year, highlighting its ongoing efforts to streamline operations and integrate newly acquired businesses.
     
  • Kimray achieved revenue of USD 118.3 million in fiscal year 2024, underscoring its strong reputation as a reliable partner in the upstream oil and gas sector. The company designs flame arrestors specifically to stop flame propagation within gas piping systems and safeguard low-pressure tanks that store flammable liquids.
     

Oil & Gas Flame Arrestors Market Companies

Major players operating in the oil & gas flame arrestors industry are:

  • PROTEGO
  • Äager
  • Amarama Engineers
  • BS&B Innovations
  • Cashco
  • Cochin Steel
  • D-KTC Fluid Control
  • Elmac Technologies
  • Emerson Electric
  • Essex Industries
  • Fidicon Devices
  • Groth Corporation
  • Kimray
  • L&J Technologies
  • Mott
  • Paradox IP
  • Parker Hannifin
  • Sunflow Technologies
  • The Protectoseal Company
  • WITT-GASETECHNIK
     
  • PROTEGO is a globally recognized leader in flame arrestor technology, offering a comprehensive portfolio tailored for oil & gas safety systems. The company specializes in deflagration, detonation, and endurance burning flame arrestors, engineered to meet the highest international safety standards. Its products are widely used in storage tanks, pipelines, and venting systems across upstream, midstream, and downstream operations.
     
  • Emerson Electric integrates flame arrestors into its broader industrial automation and safety systems portfolio, offering a unique value proposition in the oil & gas sector. The company’s flame arrestors are engineered for high-performance applications, including gas pipelines, flare systems, and vapor recovery units. Emerson’s competitive edge lies in its ability to combine flame arrestors with advanced control technologies, enabling real-time monitoring and predictive maintenance.
     
  • Groth Corporation is a specialized manufacturer of pressure relief and flame control equipment, with flame arrestors forming a core part of its oil & gas safety offerings. The company’s flame arrestors are widely used in storage tanks, vent lines, and pipeline systems, particularly in upstream and downstream segments. Known for rugged construction and dependable performance, Groth’s products are designed to withstand harsh field conditions and fluctuating process parameters.
     
  • Kimray is a niche player in the oil & gas flame arrestors market, primarily serving the upstream sector with compact and durable safety solutions. The company’s flame arrestors are designed for integration into pressure control systems, including wellhead assemblies, separators, and heater treaters. Kimray’s strength lies in its deep understanding of field-level challenges, offering flame arrestors that are simple to install, operate, and maintain in rugged environments.
     
  • Parker Hannifin offers flame arrestors through its industrial safety and fluid control divisions, serving a wide range of oil & gas applications. The company’s flame arrestors are integrated into broader fluid handling and motion control systems, making them suitable for complex process environments such as refineries, gas processing plants, and offshore platforms.
     

Oil & Gas Flame Arrestors Industry News

  • In November 2024, Cashco was acquired by May River Capital, a private equity firm based in the Midwest. This acquisition represents May River’s initial investment in a newly established platform focused on flow control technologies. The transaction is expected to enhance Cashco’s growth trajectory by leveraging strategic capital and operational expertise to expand its presence in critical industrial markets, including oil & gas.
     
  • In November 2024, Elmac was acquired by The Protectoseal Company, a leading manufacturer of flame and explosion protection equipment. This acquisition brings together two established safety solution providers, combining their technical expertise and product portfolios. Integration is expected to enhance global product availability, reduce lead times, and strengthen distribution capabilities particularly within oil & gas applications where operational safety and reliability are critical.
     
  • In November 2024, Parker Hannifin finalized the sale of its North America Composites and Fuel Containment (CFC) Division to SK Capital Partners, a private investment firm based in New York. The divested business specialized in advanced composite materials and fuel containment solutions for aerospace and defense applications. This strategic decision enables Parker to concentrate on its core industrial and process control segments, including flame arrestor solutions for oil and gas operations.
     
  • In May 2024, Kimray entered into a new distribution agreement with LaMOT Valve & Arrestor (LVA) to expand the availability of LVA’s flame arrestors, pressure vacuum relief valves, and gauge hatches across the Mid-Continent region. Building on their successful collaboration in West Texas, this partnership aims to strengthen Kimray’s market presence in key oil-producing basins such as the Permian and Delaware, enhancing access to high-performance safety equipment for upstream operators.
     

The oil & gas flame arrestors market research reports include in-depth coverage of the industry with estimates & forecast in terms of revenue (USD Million) from 2021 to 2034, for the following segments:

Market, By Product

  • In-line flame arrestors
  • End-of-line flame arrestors
  • Deflagration arrestors
  • Detonation arrestors
  • Others

Market, By Material

  • Stainless steel
  • Carbon steel
  • Aluminum
  • Others

The above information has been provided for the following regions and countries:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • UK
    • France
    • Russia
  • Asia Pacific
    • China
    • India
    • Japan
    • South Korea
    • Indonesia
  • Middle East & Africa
    • Saudi Arabia
    • UAE
    • South Africa
  • Latin America
    • Brazil
    • Argentina
Authors: Ankit Gupta, Saurabh Singh
Frequently Asked Question(FAQ) :
Who are the key players in the oil & gas flame arrestors market?
Key players include PROTEGO, Emerson Electric, Groth Corporation, Kimray, Parker Hannifin, Dräger, Amarama Engineers, BS&B Innovations, Cashco, Cochin Steel, D-KTC Fluid Control, Elmac Technologies, Essex Industries, Fidicon Devices, L&J Technologies, Mott, Paradox IP, Sunflow Technologies, The Protectoseal Company, and WITT-GASETECHNIK.
What is the growth outlook for stainless steel flame arrestors from 2025 to 2034?
Stainless steel flame arrestors are projected to grow at over 5.5% CAGR till 2034, fueled by deployment in corrosive environments, offshore platforms, and LNG terminals requiring long-term durability.
Which region leads the oil & gas flame arrestors market?
North America leads the market with the U.S. generating USD 134.7 million in 2024. Strong enforcement of OSHA and NFPA standards, along with shale gas and LNG infrastructure investments fuel the region's dominance.
What are the upcoming trends in the oil & gas flame arrestors market?
Key trends include integration with digital monitoring systems and IoT sensors, AI-driven maintenance forecasting, development of hydrogen-ready infrastructure, and customization with modular product offerings for flexible installation.
What was the valuation of end-of-line flame arrestors segment in 2024?
End-of-line flame arrestors were valued at USD 145.2 million in 2024.
What is the market size of the oil & gas flame arrestors in 2024?
The market size exceeded USD 489 million in 2024, with a CAGR of 5.9% expected through 2034 driven by stricter safety mandates and rising focus on explosion protection across upstream and midstream operations.
What is the current oil & gas flame arrestors market size in 2025?
The market size is projected to reach USD 519.2 million in 2025.
How much revenue did the in-line flame arrestors segment generate in 2024?
In-line flame arrestors held 35.3% market share in 2024 and are expected to grow at a CAGR of over 6% through 2034.
What is the projected value of the oil & gas flame arrestors market by 2034?
The oil & gas flame arrestors market is expected to reach USD 870 million by 2034, propelled by expansion of oil & gas infrastructure, safety regulation enforcement, and rising awareness of explosion risks.
Oil & Gas Flame Arrestors Market Scope
  • Oil & Gas Flame Arrestors Market Size
  • Oil & Gas Flame Arrestors Market Trends
  • Oil & Gas Flame Arrestors Market Analysis
  • Oil & Gas Flame Arrestors Market Share
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Authors: Ankit Gupta, Saurabh Singh
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Premium Report Details

Base Year: 2024

Companies covered: 20

Tables & Figures: 45

Countries covered: 17

Pages: 128

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