Flame Arrestors Market Size - By Product, By Material, By End Use, Growth Forecast, 2025 - 2034

Flame Arrestors Market Size

According to a recent study by Global Market Insights Inc., the flame arrestors market was estimated at USD 1.5 billion in 2024. The market is expected to grow from USD 1.6 billion in 2025 to USD 2.6 billion in 2034, at a CAGR of 5.7%.

• The continuous emphasis on industrial safety standards paired with stronger regulatory enforcement across petrochemical and storage operations will contribute to the industry growth. The continuous expansion of chemical and fuel storage infrastructure in emerging markets coupled with higher community air quality scrutiny will accelerate business outlook.
   
• A flame arrestor is a safety device designed to prevent the propagation of flame through flammable gas or vapor mixtures by extinguishing the flame front. It works by absorbing and dissipating the heat from a flame as it passes through a specially designed element typically a mesh or porous metal structure cooling the flame below its ignition temperature.
   
• For reference, in January 2023, The U.S. Consumer Product Safety Commission (CPSC) has implemented a new mandatory safety standard requiring flame mitigation devices on gas cans and other portable fuel containers, effective July 2023.
   
• The surge in hydrogen handling and hydrogen-blending applications in refineries and terminals in line with stricter explosion-prevention mandates will foster industry scenario. The continuous development of commercial and industrial facilities along with ongoing upgrades to existing power grid infrastructure will sway business outlook.
   
• The growing focus on vapor recovery and fugitive emission control in tandem with safer venting solutions will drive industry dynamics. The continuous growth in maritime bunkering and offshore support services together with stricter shipboard safety rules will augment business momentum.
   
• Surging adoption of intrinsically safe designs coupled with improved materials for corrosion resistance will strengthen the product deployment. Rising expansion of upstream and midstream oil & gas activities in emerging economies in tandem with stricter process-safety enforcement will boost industry dynamics.
   
• Growing digitalization of plant safety systems along with sensors that detect vent flow and condition will foster the demand for arrestors integrated with monitoring. The rise in explosive-atmosphere risk awareness in urban industrial zones together with community pressure for safer operations will accelerate the industry outlook.
   
• For illustration, in September 2025, Global hydrogen demand reached nearly 100 million tonnes in 2024, representing a 2% increase over 2023, consistent with the broader trend in rising energy consumption.
   
• The integration of flame arrestors into combined safety skids in tandem with single-vendor procurement preferences will stimulate positive business scenario. In addition, increasing demand for lightweight and compact arrestor design along with constrained site footprints at brownfield sites will drive product innovation.
   
• The continuous emphasis on operator training and safer O&M practices in association with lower-frequency maintenance cycles will boost business growth. Rapid expansion of fuel retail networks and low-pressure storage coupled with regulatory requirements for Stage II/Stage I control will fortify the development of these units.
   
• For reference, in September 2023, ExxonMobil announced the successful startup of two new chemical production units at its Baytown, Texas manufacturing facility, marking a significant milestone in its long-term strategic growth plan. The USD 2 billion expansion is designed to enhance the company’s ability to produce higher-value chemical products from its U.S. Gulf Coast refining and chemical operations.
   
• The flame arrestors market was valued at USD 1.2 billion in 2021 and grew at a CAGR of over 5% through 2024. Material innovation and advanced manufacturing techniques in line with cost pressure to extend service life will drive uptake of corrosion-resistant alloys, surface treatment, and improved internals that reduce maintenance frequency and total cost of ownership.
   
• Expansion of chemical recycling and circular-economy plants coupled with higher volumes of diversified feedstocks will bolster product development. The growth in onshore and offshore petrochemical complexes along with rising local content requirements in developing regions will encourage regional manufacturers to produce certified arrestors locally.
   

Flame Arrestors Market Trends

• The continuous evolution of industrial safety frameworks paired with the enforcement of global standards including ATEX, ISO, and NFPA will significantly strengthen industry growth. Government regulatory agencies are intensifying inspections and audits across oil & gas and chemical facilities, compelling operators to adopt certified and type-tested equipment.
   
• Increasing pressure from insurance providers and plant licensors has accelerated the need for compliance-driven replacement and retrofitting of outdated flame mitigation devices. The rise of digital traceability and documentation tools in line with stricter certification procedures is reinforcing accountability and transparency in safety device selection.
   
• For citation, in September 2025, Marafiq entered into a 30-year concession agreement with Saudi Aramco Total Refining and Petrochemical Company (SATORP) to develop and operate an advanced industrial wastewater treatment facility in Jubail II Industrial City. Valued at USD 500 million, the facility will treat and recycle industrial wastewater generated by SATORP’s Amiral petrochemical complex.
   
• Expanding oil & gas exploration, refining, and petrochemical processing activities coupled with growing chemical manufacturing capacity will drive the adoption of flame arrestors in new and retrofit installations. Rising global energy demand paired with increasing storage and transportation of volatile gases and liquid heighten the need for explosion-prevention equipment across process pipelines and vent systems.
   
• Global recognition of industrial explosion hazards along with rising emphasis on workplace safety culture is driving proactive installation of flame arrestor across process facilities. Increased frequency of fire and explosion incidents globally coupled with heightened media and regulatory scrutiny is pushing operators to adopt more comprehensive explosion-protection solutions.
   
• For reference, in October 2025, Membrane Group secured a $50 million investment from GEF Capital Partners’ South Asia Growth Fund III, aimed at accelerating the company’s growth and technological capabilities. The funding will support the expansion of Membrane Group’s advanced water treatment solutions, including Zero Liquid Discharge, Wastewater Treatment, Ultrapure Water, and Water Reclamation.
   
• The expansion of industries handling flammable gases and vapors together with higher production volumes is reinforcing the need for robust containment systems including inline and end-of-line flame arrestors. Integration of explosion-risk mitigation measures within ESG and sustainability frameworks will further boost industry scenario.
   
• Growing recognition of industrial explosion hazards paired with rising emphasis on workplace safety culture is driving proactive installation of flame arrestors across process facilities. Increased frequency of fire and explosion incidents globally and heightened media & regulatory scrutiny is pushing operators to adopt more comprehensive explosion-protection solutions.
   

Flame Arrestors Market Analysis

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• Based on product, the industry is segmented into in-line flame arrestors, end-of-line flame arrestors, deflagration arrestors, detonation arrestors, and others. The in-line flame arrestors market holds a share of 35.3% in 2024 and is expected to grow at a CAGR of over 5.5% through 2034.
   
• This segment is witnessing rapid growth fueled by their critical role in continuous process protection across industrial piping systems. These bidirectional protection devices are installed directly within piping networks to prevent flame propagation in both upstream and downstream directions, making them essential for complex petrochemical and chemical processing applications.
   
• The end-of-line flame arrestors market was evaluated at USD 437.4 million in 2024. These arrestors serve critical atmospheric discharge applications where external ignition sources pose significant risks to storage and process systems. These unidirectional devices are specifically designed for tank venting, stack discharge, and atmospheric storage applications, with specialized weather protection features ensuring long-term outdoor performance.
   
• For illustration, in July 2025, Petrobras announce the resumption of major investments and strategic studies in the refining and petrochemical sector in Rio de Janeiro. The company unveiled plans to invest over USD 6.06 billion, aimed at enhancing operational efficiency, expanding renewable product output, and driving socioeconomic development.
   
• The deflagration based flame arrestors market is set to reach over USD 550 million by 2034. These units are designed specifically for subsonic flame propagation scenarios common in low-pressure storage and process applications. These systems handle stable flame fronts traveling at velocities below the speed of sound, typically in applications involving atmospheric storage tanks, low-pressure process vessels, and vapor recovery systems.
   
• The detonation arrestors market will witness a CAGR of over 4.5% through 2034. These arrestors are engineered for extreme high-pressure applications where flame propagation occurs at supersonic velocities exceeding 1,800 m/s. These specialized systems require robust construction capable of withstanding detonation pressures up to 150 bar while maintaining structural integrity and quenching effectiveness.
   
• For instance, in November 2023, Kemira announced a significant capacity expansion of its ferric sulfate production line at its Goole, UK facility. This strategic investment is aimed at strengthening Kemira’s ability to meet growing demand for advanced water treatment chemicals, particularly in municipal and industrial applications.
   
• Based on material, the industry is segmented into stainless steel, carbon steel, aluminum, and others. The stainless steel flame arrestors market will witness a growth rate of over 5.5% from 2025 to 2034. These materials are experiencing substantial growth propelled by superior corrosion resistance, mechanical strength, and long-term durability across diverse industrial applications.
   
• Grade 316L stainless steel has become the industry standard, offering excellent resistance to chloride-induced stress corrosion cracking and maintaining structural integrity across temperature ranges from -196°C to +538°C. The material's compatibility with hydrogen service makes it particularly valuable for emerging green energy applications, where hydrogen embrittlement resistance is critical for safe operation.
   
• The carbon steel segment is set to reach over USD 800 million by 2034. This segment provides cost-effective solutions for applications where corrosion resistance requirements are moderate and economic considerations are paramount. ASTM A36 and A516 Grade 70 carbon steels offer excellent weldability and mechanical properties suitable for hydrocarbon processing applications operating below 400°C.
   
• For instance, in September 2025, Indian Oil Corporation unveiled a comprehensive investment plan of USD 18.9 billion over the next five years. The initiative is aimed at strengthening the company’s core operations across refining, petrochemicals, natural gas, and renewable energy, while actively supporting the nation’s energy transition objectives.
   
• The aluminum segment was valued at USD 94.3 million in 2024, primarily utilized in portable applications and installations where weight considerations are critical factors. Aluminum alloy 6061-T6 provides excellent strength-to-weight ratio and natural corrosion resistance through oxide layer formation, making it suitable for mobile equipment, temporary installations, and aerospace applications.

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• Based on end use, the industry is segmented into oil & gas, chemicals, pharmaceutical, refineries, power plants, mining, wastewater treatment, and others. The oil & gas sector dominates the market with 33.2% share in 2024 and is anticipated to grow at a CAGR of over 5.5% from 2025 to 2034.
   
• The sector is witnessing significant growth propelled by extensive upstream, midstream, and downstream operations requiring comprehensive explosion protection across diverse operating conditions. Upstream applications include wellhead protection, drilling operations, and production facilities where flame arrestors prevent ignition of hydrocarbon vapors during normal operations and emergency scenarios.
   
• The chemical flame arrestors market was valued at USD 319.5 million in 2024, encompassing diverse manufacturing operations producing petrochemicals, specialty chemicals, and industrial intermediates requiring tailored explosion protection solutions. Basic chemical manufacturing including ethylene, propylene, and benzene production requires high-capacity flame arrestors capable of handling large vapor volumes while maintaining low pressure drop characteristics.
   
• For citation, in July 2025, Hindustan Petroleum Corporation announced plans for large-scale investments aimed at establishing petrochemical manufacturing facilities to meet India’s rising demand.
   
• The pharmaceutical market will exceed USD 150 million by 2034. The industry is gaining traction fueled by stringent safety requirements and expanding global pharmaceutical manufacturing capacity. The growing biosimilar and biologics manufacturing sector requires specialized flame arrestor designs compatible with single-use systems and disposable processing equipment.
   
• The refineries flame arrestors market holds a share of 19.4% in 2024, encompassing complex hydrocarbon processing operations requiring comprehensive explosion protection across multiple process units and storage systems. The growing emphasis on heavy crude processing and unconventional oil refining has driven demand for specialized flame arrestor systems capable of handling high-sulfur and high-metal content feedstocks.
   
• For illustration, in April 2025, Saudi Aramco, BPCL, and ONGC to collaborate on the development of two major refinery projects in India. As part of the proposed partnership, Saudi Aramco is considering acquiring up to a 26% equity stake in each project. The refineries, each designed with a capacity of approximately 9 mtpa, represent a strategic investment estimated at USD 2.05 billion.
   
• The power plants market will witness a CAGR of over 5% through 2034. Increasing modernization and refurbishment of power generation facilities paired with upgrades to fuel handling and venting systems will drive the deployment of flame arrestors across thermal, gas, and biomass power plants.
   
• The mining flame arrestor market was valued at USD 57.4 million in 2024. Expansion of mineral extraction and refining operations paired with rising use of flammable process gases in mineral processing will drive the adoption of these units in ventilation and fuel systems.
   
• The wastewater treatment market is set to reach over USD 50 million by 2034. Growing adoption of municipal and industrial wastewater treatment infrastructure paired with stricter emission and odor control regulations is boosting demand for flame arrestors in gas collection and venting systems.

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• The U.S. dominated the flame arrestors market in North America with USD 417 million in 2024. Continuous modernization of refining, petrochemical, and power generation infrastructure in tandem with growing regulatory enforcement by OSHA and NFPA will fuel the adoption of these arrestors across industrial facilities.
   
• Expanding investment in LNG export terminals and hydrogen blending projects along with safety-driven retrofits of aging process assets are creating consistent product demand. Rising emphasis on asset integrity management and risk-based maintenance programs is promoting early replacement of outdated flame control systems.
   
• The North America flame arrestors market is projected to register at a CAGR of over 5% through 2034. Expansion of oil & gas pipeline networks paired with rising chemical and petrochemical capacity additions will drive widespread flame arrestor deployment across the region. Continuous upgrading of power generation facilities in the U.S. and Canada is supporting increased application of explosion-prevention technologies.
   
• The Asia Pacific flame arrestors market holds a share of 30.6% in 2024. Continuous investments in LNG import terminals, fertilizers plants, and hydrogen production facilities in line with strong infrastructure spending are amplifying product deployment opportunities.
   
• The growth of small and medium process industries in association with awareness campaigns on safety & risk prevention is promoting the installation of compact flame arrestor models. Increasing emphasis on plant reliability and emission compliance is pushing suppliers toward providing multi-certified & durable arrestor design.
   
• For reference, in October 2024, Nayara Energy announced plans to invest approximately USD 750 million to expand its refining and petrochemical production capacity. The investment will primarily support the development of a state-of-the-art petrochemical complex at the company’s Vadinar refinery in Gujarat.
   
• The Europe flame arrestors market was valued at USD 368.2 million in 2024. Rapid expansion of hydrogen and bioenergy infrastructure in association with the region’s clean energy transition will promote installation of flame mitigation equipment across multiple applications.
   
• Increased biogas and waste-to-energy projects coupled with rapid growth in anaerobic digestion systems is expanding these arrestor installations in renewable gas pipelines and digesters. The shift toward digitalized inspection and compliance management coupled with harmonized European safety certification is improving procurement consistency across countries.
   
• The Middle East & Africa flame arrestors market will exceed USD 140 million by 2034. Growing investments in gas processing, storage, and distribution infrastructure in line with refinery upgrades are creating consistent product demand across the region.
   
• Implementation of stricter process safety standards and local certification programs coupled with government mandates for safer industrial operations is strengthening market foundations. Expansion of power generation and desalination facilities together with retrofitting of existing plants is generating incremental demand for detonation arrestors across the region.
   
• For instance, in June 2025, Algeria is advancing its economic diversification strategy with a USD 7 billion investment in petrochemical and refining projects, aimed at transitioning from the export of raw hydrocarbons to the production of high-value chemical derivatives.
   
• The Latin America flame arrestors market will witness a growth rate of over 4.5% through 2034. Rising oil & gas exploration and refinery modernization projects paired with growing investments in petrochemical & chemical production will drive the product adoption.
   
• Increasing development of biogas and ethanol facilities together with renewable fuel blending initiatives is expanding flame arrestor usage in vent and flare systems. Modernization of aging industrial assets coupled with greater focus on incident prevention and loss mitigation is prompting replacement of outdated safety devices.
   

Flame Arrestors Market Share

• The top 5 companies in the flame arrestors industry are PROTEGO, Emerson Electric, Groth Corporation, Kimray, and Parker Hannifin, contributing around 35% of the market in 2024. The market is shaped by safety-critical demands across oil & gas, chemical, and industrial sectors. Competition is driven by engineering reliability, regulatory compliance, and customization.
   
• PROTEGO is a globally recognized manufacturer of flame arrestors and tank safety equipment, known for its precision engineering and compliance with international safety standards. The company offers a wide range of flame arrestors for deflagration, detonation, and endurance burning scenarios.
   
• Emerson Electric integrates flame arrestors within its broader portfolio of industrial automation and safety solutions. The company leverages its global infrastructure and engineering capabilities to deliver flame arrestors that meet rigorous safety and performance standards. Emerson’s competitive advantage stems from its ability to combine flame arrestors with advanced control systems, offering comprehensive solutions for hazardous environments.
   
• Groth Corporation specializes in pressure relief and flame control products, with flame arrestors forming a key part of its safety offerings. Known for rugged design and dependable performance, Groth’s flame arrestors are used in storage tanks, pipelines, and venting systems across oil & gas and chemical industries.
   
• Kimray is a niche manufacturer serving the upstream oil & gas sector, with flame arrestors designed for integration into pressure control systems. The company’s products are tailored for field conditions, emphasizing durability and simplicity. Kimray’s flame arrestors are typically used in wellhead assemblies and separator systems, where safety and reliability are paramount.
   
• Parker Hannifin offers flame arrestors through its industrial safety and fluid control divisions, serving a wide range of sectors including petrochemical, pharmaceutical, and mining. The company’s strength lies in its engineering depth and ability to integrate flame arrestors into broader fluid handling and motion control systems.
   

Flame Arrestors Market Companies

• Emerson Electric reported net sales of USD 17.5 billion for fiscal year 2024, reflecting a 15% year-over-year increase. The company also delivered USD 3.3 billion in operating cash flow from continuing operations, marking a 22% improvement compared to the prior year.
   
• Parker Hannifin Corporation reported net sales of USD 19.9 billion for fiscal year 2024. The company’s cost of sales included business realignment and acquisition integration charges totaling USD 31 million in 2024, compared to USD 34 million in 2023, reflecting ongoing efforts to streamline operations and integrate acquired entities.
   
• Kimray reported revenue of USD 118.3 million for fiscal year 2024, reflecting its continued strength in serving the upstream oil and gas sector. The company’s flame arrestors are specifically engineered to prevent flame propagation in gas piping systems and to safeguard low-pressure tanks containing flammable liquids, reinforcing its commitment to operational safety and regulatory compliance.
   

Major players operating in the flame arrestors market are:
 

• PROTEGO
• Äager
• Amarama Engineers
• BS&B Innovations
• Cashco
• Cochin Steel
• D-KTC Fluid Control
• Elmac Technologies
• Emerson Electric
• Essex Industries
• Fidicon Devices
• Groth Corporation
• Kimray
• L&J Technologies
• Mott
• Paradox IP
• Parker Hannifin
• Sunflow Technologies
• The Protectoseal Company
• WITT-GASETECHNIK
   

Flame Arrestors Industry News

• In November 2024, Cashco, a prominent provider of precision-engineered pressure management solutions including control valves, regulators, and tank safety equipment, acquired by May River Capital, a Midwest-based private equity firm. The acquisition marks May River’s first investment in a newly formed flow control solutions platform.
   
• In November 2024, Elmac Technologies was acquired by The Protectoseal Company, a key manufacturer of high-quality safety and flame control products. This strategic acquisition unites two industry leaders, enhancing their combined capabilities in industrial safety solutions. The merger promises improved product availability, shorter lead times, and expanded global distribution.
   
• In November 2024, Parker Hannifin officially completed the divestiture of its North America Composites and Fuel Containment (CFC) Division to SK Capital Partners, a New York-based private investment firm. The division specializes in advanced composite materials, fuel tanks, and bladders for aerospace, automotive, and defense applications.
   
• In May 2024, Kimray announced a new distribution agreement with LaMOT Valve & Arrestor (LVA) to supply LVA’s premium gauge hatches, pressure vacuum relief valves, and flame arrestors across the Mid-Continent (MidCon) region. This strategic partnership builds on Kimray’s successful distribution of LaMOT products in West Texas, where they’ve seen widespread adoption in Permian and Delaware Basin storage tank applications.
   

The flame arrestors market research reports include in-depth coverage of the industry with estimates & forecast in terms of revenue (USD Million) from 2021 to 2034, for the following segments:

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Market, By Product

• In-line flame arrestors
• End-of-line flame arrestors
• Deflagration arrestors
• Detonation arrestors
• Others

Market, By Material

• Stainless steel
• Carbon steel
• Aluminum
• Others

Market, By End Use

• Oil & gas
• Chemicals
• Pharmaceutical
• Refineries
• Power plants
• Mining
• Wastewater treatment
• Others

The above information has been provided for the following regions and countries:

• North America
  • U.S.
  • Canada
  • Mexico 
• Europe
  • Germany
  • UK
  • France
  • Russia
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Indonesia
• Middle East & Africa
  • Saudi Arabia
  • UAE
  • South Africa
• Latin America
  • Brazil
  • Argentina