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Off-road Vehicle Braking System Market Size - By Vehicle, By Brake, By Brake System Operations, By Application, Growth Forecast, 2025 - 2034

Report ID: GMI14786
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Published Date: September 2025
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Report Format: PDF

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Off-road Vehicle Braking System Market Size

The global off-road vehicle braking system market size was valued at USD 1.63 billion in 2024. The market is expected to grow from USD 1.75 billion in 2025 to USD 3.96 billion in 2034 at a CAGR of 9.5%, according to latest report published by Global Market Insights Inc.

Off-road Vehicle Braking System Market

  • Off-road vehicles traverse in a variety of environments whether it be mud, gravel, sand, loose rocks, or steep climbs. The braking system must accommodate the surfaces to stay in control and avoid skidding. Unlike the standard braked vehicles use the driver relies on responsive brakes that can modulate the necessary pressure needed to ensure stability during hard braking or descents. In off-road driving, conditions can change from safe on-road braking to hazardous off-road braking in an instant.
     
  • As far as weights are concerned, off-road vehicles can be challenged with heavy passengers or cargo, or even unique devices that are tied directly to the braking system existing the manufacturer. As such, the vehicle's dynamic behavior and performance of the braking system must be anticipated in terms of the weight transfer/distribution that occurs and requires the braking system to provide sufficient brake force while also dissipating heat and fluid pressure and temperature.
     
  • Ultimately, the driver or operator of the vehicle depends on the system to provide stopping power even when the vehicle is loaded to bear, avoiding brake fade and ensuring reliable performance even during prolonged off-road use while encountering different loads.
     
  • Also, off-road conditions expose the braking system to not only water from mud, but mud, dust, and debris. It is important to a driver that the brakes stay reliable after they have been exposed to contamination. Drivers expect these braking systems to outperform the environment and conditions to which they are exposed. Using quality multi-use materials, sealed calipers and self-cleaning rotors maximize the opportunity for corrosion or clogging to impact the ability of the brake to generate reliable friction and stop even after prolonged exposure to severe off-road elements.
     
  • A recent paper published by SAE International discusses the ways in which AI is changing brake system design. Engineers use machine learning models that are trained on dynamometer data to predict friction, wear, and brake fade at extreme loads without a physical prototype. This development results in safer, faster, and cheaper design processes, particularly for off-road vehicles that operate in unpredictable environments, carry heavy payloads, and require high energy brake applications.
     
  • Electric and hybrid off-road vehicles are becoming more popular in North America. This popularity will increase the use of regenerative braking systems, which not only recover energy but also reduce the reliance on friction brakes. Manufacturers are interested in energy efficiency, performance, and environmental sustainability. There is a substantial consumer push for environmentally friendly products in the recreational, agricultural, and defense sectors.
     
  • The move to electric and hybrid off-road vehicles in the Asia-Pacific region is raising the need for regenerative braking and for more efficient and lightweight braking components. More options for added terrain-specific braking modes and electronic assistance systems are also available to cater to different regional circumstances. These components highlight sustainability, adaptability, and increased control in rapidly developing markets.
     

Off-road Vehicle Braking System Market Trends

  • As electric and hybrid off-road vehicles proliferate, regenerative braking is indeed becoming a blessing to the drivers as they are able to recover power when they press the brakes as well as reducing the wear of normal brakes. The experience of a regenerative braking system is advancing the sustainability, efficiency, and reliability of off-road experiences wherever you roam, even in difficult terrain.
     
  • New off-road machines are rapidly being outfitted with anti-lock braking systems (ABS), electronic stability control (ESC) and traction control systems to offer skid protection and stabilization during use on uneven surfaces. While these enhancements improve safety for the product, they also improve driver’s peace of mind for off-road adventures in slippery mud, rocky surfaces, or steep hillsides - providing balanced off-road safety.
     
  • The use of IoT and telematics is coming to brake systems, as sensors are beginning to monitor brake health and assess predictive maintenance, as well as adjustment of performances based on terrain. These trends provide durable systems for travelling difficult off-road without concern for reliability and peace of mind with real-time monitoring.
     
  • In August 2025, ZF Friedrichshafen created a new anti-lock braking system (ABS) for electric side-by-side (SxS) vehicles, which is specifically designed for the characteristics of the electric powertrain. The system is engineered to provide optimal braking performance while off-road.
     
  • Safety agencies and governments are insisting on higher standards of braking systems in off road vehicles and so manufacturers are improving their brake systems so as to comply with them. This is a major improvement for consumers, but more importantly, consumer confidence gains through proven vehicle performance in unpredictable and rugged environments.
     

Off-road Vehicle Braking System Market Analysis

Off-Road Vehicle Braking System Market, By Vehicle, 2022 – 2034 (USD Billion)

Based on vehicle, the off-road vehicle braking system market is divided into SUV, UTV, ATV, snowmobile and off-road motorcycle. The SUV segment dominated the market accounting by around 42.8% in 2024 and is expected to grow at a CAGR of 10.3% through 2034.
 

  • Modern SUVs increasingly come with terrain-adaptive braking systems, which maximize braking force based on surface conditions such as mud, gravel, and snow. This improvement increases a vehicle's stability and control, making off-road experiences safer. These are often integrated with electronic stability control (ESC) and traction control systems to enhance performance.
     
  • The off-road activities are also putting more weight on utility task vehicles (UTVs) and hydraulic disc brakes with superior cooling properties are being adopted to meet the demands. These systems produce consistent braking as well as when brakes are used heavily and continuously which reduces the effect of brake fading and increases safety in agricultural and construction work.
     
  • Anti-lock Braking Systems (ABS) are increasingly to be found on snowmobiles that are meant to work in cold, snowy, and icy conditions. These systems have the ability to eliminate locking up of the wheels which can enhance control as well as reduce the distance that would be used to stop, and all these are essential in ensuring that the rider does not get into trouble during bad weather when it is winter.
     
  • In October 2024, Yamaha announced the 2025 RMAX 1000 UTV line, which incorporates a new partnership with Hayes Brakes for a significant upgrade. The latest addition to the enhanced model includes the Hayes Sovren Calipers marking the first instance where the Hayes braking system has been applied on Yamaha UTV. The partnership will help to improve off-road performance and better braking performance and reliability to indoor fans who are able to conquer challenging terrains.
     
Off-Road Vehicle Braking System Market Share, By Brake, 2024

Based on brake, the off-road vehicle braking system market is fragmented into disc brakes, drum brakes, hydraulic brakes, pneumatic brakes and electromechanical brakes. The disc brakes segment dominates the market with 44% share in 2024, and the segment is expected to grow at a CAGR of 9.9% from 2025 to 2034.
 

  • Off-road vehicles increasingly employ carbon-carbon composite disc brakes due to their excellent strength-to-weight ratios and thermal resistance, which improve brake performance and durability under extreme conditions. This is particularly advantageous for high-performance off-road vehicles, as reducing weight while ensuring safety is critical.
     
  • Modern drum brakes in off-road vehicles are now made from new materials, including carbon composites and ceramics. These materials help dissipate heat and resist wear, ultimately increasing the life of parts of the braking system. This type of braking system is advantageous for utility vehicles operating in harsh environments.
     
  • ESC systems are increasingly merging autonomous and smart off-road capabilities in the skilled prevention of skidding or losing control of the vehicle. ESC is designed to brake individual wheel positions selectively to maintain stability, which, at times, can be found in adverse situations, whether during a rapid maneuver, a steep climb, or in instances on uneven terrain. Overall, ESC equipment tends to uniformly lower the risk of rollovers while enhancing vehicle performance generally for recreational, commercial, and military off-road vehicles.
     
  • In July 2024, ZF Friedrichshafen announced the MAXX Low-Emission Air Disc Brake, which will use less brake dust, thereby improving air quality in cities and urban areas. The new braking system incorporates passive filtration, a single-piston design, and high torque, while being adaptable onto commercial vehicles, thereby ensuring compliance, improved dependability, and decreased maintenance, to support sustainable, cleaner mobility.
     

Based on brake system operations, the off-road vehicle braking system market is bifurcated into manual brake systems, automatic brake systems, anti-lock braking systems (ABS), electronic stability control (ESC), traction control systems (TCS). The manual brake systems segment accounts for 49.8% market share in 2024 as it is inexpensive to manufacture, maintain, and repair, making them ideal for budget vehicles and emerging markets.
 

  • Manual braking systems are still a prevalent feature in off-highway vehicles due to their inherent simplicity and reliability. They are consistent and uncomplicated in difficult environments that are prevalent throughout the world like mud, dust and water, and easy to maintain. For that reason, they're an ideal choice in agricultural, military, and budget off-road vehicles where durability is a consideration.
     
  • Automatic braking systems have been deployed in more off-road vehicles with a view to enhancing safety. Automatic braking employs different sensors and algorithms to identify when the vehicle is nearly hitting an object and brakes it automatically. Off-road driving may be hectic in unequal or uncertain situations, and this is the reason why automatic braking systems have been installed in order to diminish the chance of hitting an object in the process. They are also used to enhance the driver’s confidence and minimize accidents in recreational, commercial and utility off-road use.
     
  • The concept works on the ABS technology where it stops the locking of the wheels, and it keeps the wheels in contact with the ground through loose or rugged ground. ABS of an off-road vehicle help to balance the vehicle in case of an emergency stop or road vinegar and keep it under control. Many contemporary off-road ABS systems are currently being applied to ATV, UTV and off-road motorcycle applications to achieve a higher level of safety.
     
  • In July 2024, Husqvarna added BMW S1000RR with dual-channel ABS to its off-road motorcycles to help with braking control on loose, uneven, and rugged surfaces significantly. This refinement benefits both rider safety, rider stability, and rider confidence in off-road riding and improved performance relating to challenging off-road riding conditions by maintaining optimal traction of wheels and mitigating loss of traction to skidding.
     

Based on application, the off-road vehicle braking system market is segmented into recreational, commercial, agricultural, military and defense, mining and extraction. Military and defense segment is fastest growing segment and held 13.1% share in 2024. Increased border security, peacekeeping, and defense operations drive demand for specialized off-road military vehicles.
 

  • Commercial applications are increasingly using electric off-road vehicles to minimize carbon emissions and operational costs. By reducing noise while working on tasks in construction, forestry, and municipal applications, these vehicles increase the range of use, as well as minimize repairs and maintenance. In addition, this remarketing effort supports but also aligns in global sustainability efficiency initiatives.
     
  • The agricultural sector is embracing autonomy for off-road vehicles to perform tasks like planting, harvesting, and monitoring the soil. Such vehicles are able to collaborate with data to minimize inefficiencies, support labor expenses, and embrace accuracy cultivating techniques. The possibility of improving the field’s performance is offered by the improvement of hardware/software of AI and GPS technology.
     
  • Mining companies are adopting autonomous off-highway vehicles for material haulage, enhancing safety and productivity. These new systems can help reduce human error, reduce costs, and increase productivity by working continuously and toward the challenges of the mining work environment. Ultimately, all this remote technology can be monitored and controlled with IoT and GPS.
     
  • Cadillac presented its Elevated Velocity concept at the 2025 Quail, A Motorsport Gathering, as a 2+2 crossover that can be used in upscale off-road use cases. The vehicle includes gull-wing doors, an autonomous steering wheel that can retract, and an off-road mode with air suspension and 24-inch wheels.
     

North America held off-road vehicle braking system market share around 36.2% share in 2024 and generated USD 591.2 million in revenue. The U.S. and Canada have strong cultures of recreational off-roading, including ATVs, UTVs, and off-road motorcycles. Major OEMs and braking system manufacturers are headquartered in North America, driving innovation and early adoption of advanced technologies.
 

  • The North American off-road industry is quickly embracing electric powertrains. Companies, such as Polaris and Zero Motorcycles are launching electric ATVs, dirt bikes, and UTVs. The use of electric powertrains creates more sustainable products, reduces noise pollution, and meets ever-increasing consumer demands for environmentally friendly vehicles, while still providing off-road use and performance in harsh and rugged environments.
     
  • Off-road vehicles are attracting an increasingly diverse user group, particularly women and younger users. Manufacturers are developing seats with ergonomics in mind, adjustable controls, and bespoke controls that make using off-road vehicles much easier for different users. Diversity of users creates different opportunities for recreational off-roading, and the opportunity to use off-road vehicles comes with expanded demographic opportunities within the overall audience in the industry.
     
  • Jeep will launch the Cherokee SUV as a hybrid-only model in 2025 with advanced technology, fuel efficiency, and off-road capabilities. Jeep is positioning its hybrid Cherokee model for midsize SUV buyers who want greater sustainable driving performance and modern features, and to advance Jeep’s role in the recreational and everyday off-road segments.
     
  • The trend of recreational off-roading is unabated. Enthusiasts want adventure, exploration, and/or competitive racing. Manufacturers are making vehicles less complex with better suspension, traction control, and/or modification capabilities. The trend encourages off-road events, group tours, and outdoor events, thereby increasingly developing intended lifestyles for a market that provides a combination of performance aspects in leisure events.
     
US Off-Road Vehicle Braking System Market Size, 2022- 2034 (USD Million)

The off-road vehicle braking system market in the US is expected to experience significant and promising growth from 2025 to 2034 at a CAGR of 10.1%. Well-developed off-road parks, trails, dealerships, and service networks enhance accessibility and maintain high consumer engagement in the country.
 

  • The market for electric off-road vehicles is growing in the U.S. Manufacturers like Jeep and Vanderhall are beginning to produce electric ATVs, UTVs, and SUVs that offer better torque, more quiet operation, and reduced emissions. Electric capabilities are meeting consumer demands for sustainable mobility without sacrificing performance in difficult off-road terrain and rugged recreational environments.
     
  • U.S. off-road vehicles are now more commonly equipped with advanced technology that includes electronic power steering, telematics, GPS technology, and many computers to enhance performance, control, and safety. These features assist in monitoring vehicle conditions in real-time, improving driver confidence, and merging recreational enjoyment with commercial and utility use.
     
  • Growth in designated off-road parks and trails in the U.S. provide off-road enthusiasts with structured and safe opportunities for recreation. This growth also contributes to tourism, community engagement, and a demand for off-road vehicles that provide better suspension, traction, and versatility for various challenges on the trails.
     

The off-road vehicle braking system market in Europe is expected to experience steady growth from 2025 to 2034 at a CAGR of 8.8%. Innovations such as regenerative braking systems are being integrated into off-road electric vehicles to improve energy efficiency and extend battery life.
 

  • Regenerative braking systems are increasingly being used by European manufacturers in off-road vehicles. With regenerative braking, kinetic energy is harvested during braking and transformed into electrical energy, allowing for greater efficiency and battery range in electric and hybrid off-road vehicles. This trend supports the objectives of sustainability and regulatory compliance of the EU.
     
  • Development is underway for smart brake control units that provide better braking performance in off-road vehicles. By implementing cutting-edge sensors and algorithms, the "smart" control units can adapt the braking force in real-time and in the best interest of rider safety and control on the user’s desired terrain. Innovations like these will afford off-road vehicles better compliance with the stringent safety regulations of Europe.
     
  • In April 2025, Tenneco launched a new brake technology for low emissions, which aims to help vehicle manufacturers and Tier One suppliers prepare for the soon-to-be introduced Euro 7 and China 7 emissions regulations. This technology includes new friction formulations and new coating technologies for brake discs, to help reduce potential particulates created during braking. It can be installed on light vehicles or commercial vehicles, and it represents a significant move to sustainable braking in the face of growing legislation in Europe.
     
  • The incorporation of IoT will allow for real-time diagnosis and prediction for maintenance of off-road vehicle braking systems. This will allow off-road vehicles with IoT capabilities to transmit data to a service center, enabling advanced maintenance and reduced downtime. This trend is growing in Europe as part of the advancement towards more intelligent and connected vehicles.
     

The off-road vehicle braking system market in Germany held a market share of 22.7% in 2024; and is expected to experience steady growth from 2025 to 2034. German companies are at the forefront of developing advanced braking technologies, including regenerative braking systems and smart brake control units, enhancing safety and performance in off-road vehicles.
 

  • In off-road vehicles, German manufacturers are using more regenerative braking systems. These systems take the kinetic energy generated in braking process and convert it to electrical energy to enhance energy efficiency and extend battery life in electric and hybrid off-road vehicles. This streamlined trend is highlighting the EU sustainability goals and regulatory framework.
     
  • Meanwhile, the development of smart brake control units is supporting better brake performance in off-road vehicles overall. Smart brake control units use comprehensive sensors and algorithms to adjust the braking force needed in real-time contexts, ensuring higher safety and control on varying terrains. Safe braking is important in Europe due to the rigorous safety regulations regulating the brake performance of heavy equipment.
     
  • The Germany-based Robert Bosch is leading the charge to introduce brake-by-wire systems eliminating conventional mechanical connections between the brake pedal and braking systems. This allows greater freedom in designs while lowering weight and improving responsiveness. This is beneficial to performance and enhance safety aspects in off-road environments. Bosch expects the brake-by-wire concept to gain further traction by 2030.
     
  • The growing use of Internet of Things (IoT) technology in braking systems allows for real-time diagnostics and predictive maintenance. Vehicles with IoT-enabled braking systems have the capability to send data directly to service centers for action before a failure occurs. Active processing of vehicles from real-time braking systems will continue to gain traction in Europe as leadership pushes the next level of smarter and connected vehicles.
     

The off-road vehicle braking system market in Asia Pacific is expected to experience strong growth from 2025 to 2034 and held a share of 31.2% in 2024.
 

  • To improve vehicle safety, governments across the APAC region are putting in place stricter regulations. For example, India's Ministry of Road Transport and Highways recently introduced a regulation requiring that all two-wheelers manufactured on or after January 1, 2026, will require to be fitted with Anti-lock Braking Systems (ABS). This regulation aims to improve overall braking efficiency and decrease the likelihood of accidents involving two-wheelers.
     
  • The demand for off-road vehicles is growing in APAC, spurred by increasing disposable incomes and the rise of adventure tourism. Thus, increased demand is leading to increasing demand for high-performance braking systems that will require enhancements in braking technologies for safety and reliability of operation in off-road vehicles.
     
  • The rate of adoption of smart braking technologies is increasing in APAC. Goodyear has produced smart tires, which can detect hazardous road conditions like rain and ice. The smart tires can link to the vehicle's automatic emergency braking (AEB) systems to prompt braking earlier than usual when encountering adverse conditions, increasing safety for the vehicle and the operator.
     

The off-road vehicle braking system market in China is expected to experience strong growth from 2025 to 2034 and held a share of 42.2% in 2024.
 

  • The Government of the People's Republic of China is seeking to establish AEBS as mandatory in automobiles to provide a better safety standard. This effort represents China's formal commitment towards better safety standards for their vehicles and follows a global direction to gain adoption of advanced WB impeding breaking systems in off-road vehicles.
     
  • The People’s Republic of China has introduced GB 21670-2025, which prohibits vehicles from defaulting to a single-pedal driving mode, which allows a vehicle to decelerate until it stops if the accelerator pedal is merely released. The intent of the GB 21670-2025 standard is the standardization of stopping systems, and it aims to establish a set of practices around safety in passenger vehicles, including a family of off-roading passenger vehicles.
     
  • Chinese car manufacturers are beginning to install ADAS in off-road vehicles for safety and performance improvements. For instance, BYD has collaborated with Huawei, to add Huawei's Qiankun intelligent driving system to its Fangchengbao EVs, such as the Bao 8 SUV. This alliance attempts to strengthen autonomous driving in off-road vehicles.
     

The off-road vehicle braking system market in Latin America is expected to experience significant and promising growth from 2025 to 2034 with a CAGR of 8.1%.

  • In Latin America, manufacturers of off-road vehicles are adopting regenerative braking systems at a growing pace. Regenerative braking systems harness kinetic energy when braking and convert that energy into electrical energy, which can reduce energy consumption and lengthen the life cycle of electric and hybrid off-road vehicles. This trend is not an accident; it is a direct reflection of Latin America’s desire to offer sustainable transportation solutions.
  • It is also a growing movement in the region to introduce advanced driver assistance systems (ADAS) to off-road vehicles. ADAS are critical to overall vehicle safety, and they can help to enhance it with features such as automatic emergency braking, lane keeping assist, and adaptive cruise control. While ADAS are not new, the demand for safer, more progressive vehicles has largely driven its adoption in the region.
  • Governments across Latin America are mandating more stringent enforcement of vehicle safety programs to improve safety regulations which also pushes manufacturers to continually upgrade fuel consumption braking systems in off-road vehicles. For instance, Brazil has instituted legislation concerning all new vehicles equipped with anti-lock braking systems (ABS) and electronic stability control (ESC) to reduce road accidents and fatalities.
  • Countries across Latin America are enforcing tougher safety regulations for ATVs, including mandatory Anti-lock Braking Systems (ABS) and Electronic Stability Control (ESC), to curb the number of deaths and injuries associated with off-road recreational use. The implementation of these modern braking systems is increasingly becoming a standard commercial requirement for new ATVs in the region.

The off-road vehicle braking system market in MEA is expected to experience significant and promising growth from 2025 to 2034. The region is expected to grow at a CAGR of 6.3%
 

  •  Regenerative braking systems are gaining momentum in the Middle East and Africa region, especially in the case of electric and hybrid off-road vehicles. During braking, regenerative braking (RB) systems harness kinetic energy and convert it into electrical energy. This improves energy efficiency and increases battery life, which ties into the greater movement towards sustainable transportation in the region.
     
  • Government regulatory bodies across the MEA region are investigating further regulations for off-road vehicles which have included stricter safety requirements. Specifically, the inclusion of mandatory Anti-lock Braking Systems (ABS) and Electronic Stability Control (ESC) systems have been viewed as best practices to reduce injuries and fatalities in relation to off-road recreational activities. With features such as ABS and ESC, manufacturers belonging to the MEA will be required to enhance and modify existing broken systems in their off-road vehicles.
     
  • Unique trends have surfaced within the MEA off-road vehicle braking system market. One focus has been on development of smart braking systems. Smart brakes automatically apply brake force based on the terrain and obstacle detection. Another technological advancement includes experimenting with ridiculous brake component materials (e.g., carbon-based). These developing technologies meet the demand of the overall increase in processed off-road vehicle sales. The MEA region has experienced a rise in sales of both electric vehicles, but also in hybrids, particularly among off-road vehicle groups.
     

Off-road Vehicle Braking System Market Share

  • The top 7 companies in the off-road vehicle braking system industry are Robert Bosch, Continental, ZF Friedrichshafen, Brembo, Akebono Brake Industry, Knorr-Bremse and Mando, contributing around 36.7% of the market in 2024.
     
  • Robert Bosch provides innovative braking solutions for off-road vehicles, including electronic brake control units, ABS, and regenerative brakes. Its global strategy relies on rigorous research and development (R&D), original equipment manufacturer (OEM) development partnerships, and the ability to integrate into the Internet of Things (IoT). By creating new systems and solutions, Bosch makes electronic integration in braking, safety, and connectivity easy and seamless, adding performance and reliability and expanding market capabilities across the globe.
     
  • Continental makes electronic control units, brake platforms, tire-sensing solutions, and advanced driver assist systems (ADAS) for off-road vehicles. Through its emphasis on smart vehicle integration, vehicle-to-everything (V2X) communication, and embedded safety aspects, Continental can expect a high adoption rate of advanced braking technologies across all segments of off-road vehicles, raising safety, connectivity, and consumer trust and acceptance.
     
  • ZF Friedrichshafen develops hydraulic, electromechanical, low-emission braking systems, and electronic stability modules for off-road vehicles. ZF's strategy is based on vertical integration, technological innovation, and OEM partnerships, which gives it expansion opportunities for conventional low-emission, and electric off-road vehicles to meet the demand for high-performance, sustainable, and efficient braking technology.
     
  • Brembo is the specialist for high-performance disc brakes and advanced calipers for premium off-road motorcycles and SUVs. Targeting premium vehicles, Brembo leverages motorsport-derived technologies, light materials, and precision engineering. This dedication to performance, quality, and innovation cements Brembo's popularity among enthusiasts and premium OEMs worldwide.
     
  • Akebono produces disc brakes, ceramic pads, and low-noise brake systems for off-road recreational and commercial applications. It bases its business strategy on reliability, durability, and OEM relationships, backed by significant R&D investment. These efforts open up Asian and European markets, where Akebono establishes its reputation for safe, quiet, and high-performance braking systems.
     

Off-road Vehicle Braking System Market Companies

Major players operating in the off-road vehicle braking system industry are:

  • Advics
  • Akebono Brake Industry
  • Brembo
  • Continental
  • Knorr-Bremse
  • Mando
  • Nissin Kogyo
  • Robert Bosch
  • ZF Friedrichshafen

 

  • Robert Bosch specializes in sophisticated electronic brake control units, anti-lock braking systems (ABS), and regenerative braking systems designed for off-road vehicles. Through its global collaborations with OEMs, investment in R&D with proven patented technology and its safety-oriented IoT technology, brake, performance, and connected technologies are easily integrated and show the prowess of the company in 2024 across the off-road motorcycles, ATVs, and SUVs.

    • Continental has a great market share that offers electronic control units, brake platforms, tire-sensing, and V2X compatible systems to off-road vehicles. Its current strategic emphasis on vehicle smart integration, V2X communication and embedded safety enhances the integration of advanced braking technologies. This focus contributes to Continental's reliance as a market leader in 2024 for several unique segments in the off-road market.
     
  • ZF Friedrichshafen deals with hydraulic, electromechanical and low-emission braking systems, and electronic stability control in off-road use. Using vertical integration, innovation, and OEM collaborations, ZF is buoyant in both conventional and electric off-road vehicles, packaging competitive and sustainable hydraulic braking solutions for 2024 and beyond.
     
  • Brembo has managed to have a firm position in a niche market with its high performing disc brakes and advanced calipers for off-road motorcycles and premium SUVs. Their designs strongly align with the performance motorcycles and take inspiration from motorsport – lightweight materials and precision engineering put Brembo in a position to sell to performance and premium OEMs with superior braking performance and reliability being the focus. Brembo’s quality and innovation capabilities will ensure continued penetration in a competitive market for 2024.
     

Off-road Vehicle Braking System Industry News

  • ZF Friedrichshafen introduced a hybrid braking system at CES 2025, which combined electromechanical brakes on the rear axle with a traditional hydraulic caliper on the front axle. This configuration provided greater alternatives and a potential building block toward a future full brake-by-wire solution.
     
  • Continental presented its Future Brake System (FBS) exhibit at Auto Shanghai 2025 which included fully electro-mechanical "brake-by-wire". The components of the hydraulic master cylinder, actuator, booster, and control are combined into a single compact space that reduces the total weight almost 30%.
     
  • Bosch introduced its hydraulic brake-by-wire technology in 2025 after testing KPI over a 3,300 km road trip to the Arctic Circle for strength testing in extreme conditions. Bosch also included several by-wire systems they will launch in late 2025 during IAA Mobility 2025 which they are projecting €7 billion in revenue by 2032. These developments help Bosch establish and maintain their leadership in the advanced connected safe control portion of the Braking Solutions business globally.
     
  • Brembo expanded its presence in 2024 by announcing it will build a €40 million facility in Thailand to produce braking systems for two-wheelers to be operational in 2025. As well, Brembo completed the acquisition of Öhlins Racing for $405 million, combining suspension product with braking. Brembo's strategic decision will strengthen the company's future presence in premium parts of the motor vehicle and motorcycle braking market segments and attractive segments of motorsports.
     
  • In December 2024, Akebono expanded its product offerings by introducing Ultra-Premium Disc Brake Pads across the ProACT, EURO, and Severe Duty lines, representing more than 10 million vehicles worldwide. These introductions highlight durability, NVH control, and advanced premium friction materials. With strong OEM partnerships, Akebono is further establishing itself as a competitive player in off-road braking systems.
     

The off-road vehicle braking system market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue ($ Mn/Bn, units) from 2021 to 2034, for the following segments:

Market, By Vehicle

  • SUV
  • UTV
  • ATV
  • Snowmobile
  • Off-road Motorcycle

Market, By Brake

  • Disc Brakes
  • Drum Brakes
  • Hydraulic Brakes
  • Pneumatic Brakes
  • Electromechanical Brakes

Market, By Brake System Operations

  • Manual Brake Systems
  • Automatic Brake Systems
  • Anti-lock Braking Systems (ABS)
  • Electronic Stability Control (ESC)
  • Traction Control Systems (TCS)

Market, By Application

  • Recreational
  • Commercial
  • Agricultural
  • Military and Defense
  • Mining and Extraction

The above information is provided for the following regions and countries:

  • North America
    • US
    • Canada
  • Europe
    • Germany
    • UK
    • France
    • Italy
    • Spain
    • Nordics
    • Netherlands
    • Russia
  • Asia Pacific
    • Australia
    • China
    • India
    • Indonesia
    • Japan
    • Singapore
    • South Korea
    • Thailand
    • Vietnam
  • Latin America
    • Brazil
    • Mexico
    • Argentina
  • MEA
    • South Africa
    • Saudi Arabia
    • UAE
Authors: Preeti Wadhwani, Satyam Jaiswal
Frequently Asked Question(FAQ) :
What are the upcoming trends in the off-road vehicle braking system market?
Key trends include regenerative braking, IoT and telematics integration, ABS and ESC for EVs, and stricter safety regulations.
Which region leads the off-road vehicle braking system sector?
The U.S. market is expected to showcase around 10.1% CAGR from 2025 to 2034. The increasing adoption of electric off-road vehicles, such as ATVs, UTVs, and SUVs, is driving this growth.
What is the growth outlook for the manual brake systems segment?
The manual brake systems segment held a 49.8% market share in 2024, led by its cost-effectiveness in manufacturing, maintenance, and repair.
What was the valuation of the disc brakes segment in 2024?
The disc brakes segment accounted for 44% of the market share in 2024 and is set to expand at a CAGR of 9.9% till 2034.
What was the market share of the SUV segment in 2024?
The SUV segment dominated the market with a 42.8% share in 2024 and is expected to witness over 10.3% CAGR through 2034.
What is the expected size of the off-road vehicle braking system market in 2025?
The market size is projected to reach USD 1.75 billion in 2025.
What is the projected value of the off-road vehicle braking system market by 2034?
The market is projected to reach USD 3.96 billion by 2034, fueled by the adoption of advanced braking systems, including ABS, ESC, and regenerative braking technologies.
What was the market size of the off-road vehicle braking system in 2024?
The market size was valued at USD 1.63 billion in 2024, with a CAGR of 9.5% expected through 2034. The growth is driven by advancements in braking technologies and increasing demand for off-road vehicles across various terrains.
Who are the key players in the off-road vehicle braking system industry?
Key players include Advics, Akebono Brake Industry, Brembo, Continental, Knorr-Bremse, Mando, Nissin Kogyo, Robert Bosch, and ZF Friedrichshafen.
Off-road Vehicle Braking System Market Scope
  • Off-road Vehicle Braking System Market Size
  • Off-road Vehicle Braking System Market Trends
  • Off-road Vehicle Braking System Market Analysis
  • Off-road Vehicle Braking System Market Share
Authors: Preeti Wadhwani, Satyam Jaiswal
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Premium Report Details

Base Year: 2024

Companies covered: 25

Tables & Figures: 170

Countries covered: 25

Pages: 210

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