Electrical Discharge Machine Market Size - By Machine Type, By Workload, By End Use Industry, By Distribution Channel, Growth Forecast, 2025 - 2034

Electrical Discharge Machine Market Size

The global electrical discharge machine market size was estimated at USD 3.3 billion in 2024. The market is expected to reach USD 3.4 billion in 2025 to USD 5.4 billion by 2034, at a CAGR of 5.2%, due to the surging demand for precision machining in various industries such as aerospace and automotive along with advancement in electrical discharge machines.

• Industries including aerospace, automobiles, and medical demand for high accuracy and fine finishing in components, for which EDM technology is highly preferred. The aerospace industry depends on electrical discharge machines in turbine blades and other critical parts of manufacturing, similarly the automobile industry uses electrical discharge machine for the production of molds and dies with delicate designs. Along with this, the medical industry makes use of electrical discharge machines in the production of medical devices and implants needing greater precision.
   
• The latest development of EDM technology is fueling the growth of the electrical discharge machine market. Newly developed electrical discharge machines provide better cutting rates, lower tool wear, and better surface finishes, which makes them more preferred to producers. Also, the use of automation and smart technologies like IoT and AI in electrical discharge machines has also further enhanced efficiency, minimized downtime, and enhanced overall productivity.
   
• GF Machining Solutions developed its latest advancement in electrical discharge machining (EDM) the CUT X Series with AI and additive innovations in May 2025. The CUT X 350 supports workpieces up to 800 x 550 x 250 mm, while the larger CUT X 500 handles dimensions up to 1,050 x 700 x 250 mm. These machines are built around completely new thermal management architecture. An advanced sealed design maintains consistent internal conditions, isolating heat sources and using optimized airflow to ensure machining accuracy regardless of external temperature fluctuations.  
   
• The growing use of electrical discharge machines in the manufacturing of sophisticated and accurate components is also driving market growth. As companies demand increased numbers of parts with complex shapes and close tolerances, electrical discharge machines have found themselves the first choice because they can be used to machine hard material and produce precise shapes difficult to achieve in conventional machining techniques. This has allowed electrical discharge machines to be a required tool in micro-machining and making high-precision dies and tools.
   
• In addition, increasing emphasis on the minimization of material wastage and material efficiency in manufacturing processes has also further enhanced the use of electrical discharge machines. The sustainability objective for the majority of industries is addressed by the capability of technology to minimize material loss while simultaneously delivering high-grade products. Manufacturers are thus investing increasingly in electrical discharge machines in order to achieve these objectives without compromising competitive levels of production.
   

Electrical Discharge Machine Market Trends

• Technology development is the primary driver reshaping the electrical discharge machines industry. Recent developments in sinker EDM have been highly centered on modeling, optimization, and sustainability problems. Advanced modeling software like finite element analysis (FEA) and artificial intelligence have significantly enhanced the process predictability.
   
• Advanced models offer a complete picture of the electrode-workpiece interactions for different machining conditions, that is, pulse time, voltage, and current. Therefore, they allow accurate control and process control in real-time, thus improving machining efficiency and accuracy.
   
• Machine learning, deep learning, and multiple objective optimization AI methods are progressively influencing the sinker EDM process optimization. These methods calculate optimal machining parameters in order to improve the surface finish, minimize the electrode wear, and maximize the MRR (material removal rate).
   
• Mitsubishi Electric developed a mid-size model "SG28" to the die-sinking electric discharge machine "SG series". The target size of the workpiece is broad, such as automobile battery cases, heat sinks, and aluminum engine die-casting molds. SG28 has inherited the original AI technology "Maisart". The machine can perform the optimal real-time control according to the machining conditions. The mechanical structure has also been evaluated by Mitsubishi Electric, reducing the minimum distance of the electrode from table by around 150 mm and raising the travel distance of the Z-axis to 50 mm from the normal model.
   
• Sustainability is another area of focus, with efforts towards the direction of energy and waste reduction. Other developments involve the design of effective electrode designs with the help of advanced composite materials possessing higher electrical conductivity and resistance to wear. Hybrid techniques, like the use of ultrasonic or laser-assisted EDM, have been integrated with sinker EDM with added purposes.
   
• The future of electrical discharge machines’ technology will be influenced by and influence their challenge and innovation. One of the major challenges is the relatively slower machining speed, especially when compared to conventional machining. This is generally a result of the intrinsic limitations of the electrical discharge machines process, utilizing electrical discharges to strip away the material at a slower pace. For this purpose, power supply efficiency enhancement and research on multi-axis and automatic electrical discharge machines are the priority.
   
• Wear of electrodes is the second problem that may impact precision and surface quality. Solutions are to be found on frontiers of optimizing electrode materials and applying real-time adjustment technology.
   
• As businesses require greater efficiency and compound machining capability, innovations like hybrid electrical discharge machines, AI-driven optimization, and green processes are opening up opportunities for manufacturers in the marketplace. Where real-time monitoring, automation, and green solutions meet, productivity will be greater while environmental impact is reduced.
   

Electrical Discharge Machine Market Analysis

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Based on the machine type, the electrical discharge machine market is divided into die sink EDM, wire EDM and hole drilling EDM. In 2024, die sink EDM dominated the market generating revenue of USD 1.5 billion and expected to grow at a CAGR of 5.2% up to 2034.
 

• Enhanced productivity of sinker electrical discharge machines not only enhances production efficiency but also facilitates environmental sustainability through waste material reduction. Decrease is directly proportional to higher material removal rate and decrease in tool wear rate.
   
• Sinker electrical discharge machines is an advanced material processing technology using electric discharges to fabricate workpieces contact-free. Among the benefits of this process is that it can machine difficult-to-machine materials like metal alloys and composite materials that are difficult to machine with traditional methods.
   

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Based on the end use industry, the electrical discharge machine market is segmented into automotive, aerospace and defense, electrical and electronics, healthcare and others. In 2024, the automotive segment dominates the market with 32% revenue share and is expected to grow at a CAGR of 5.6% from 2025 to 2034.
 

• With electric cars (EVs) becoming popular and self-driving technologies improving, automakers are interested in developing complex parts with high accuracy. Furthermore, the trend towards employing light-weight materials like aluminum and composites has also boosted EDM use, since EDMs can handle these materials with ease. The focus of the automotive industry on minimizing manufacturing time and enhancing productivity is also likely to drive EDM usage further during the forecast period.
   
• As per the European Automobile Manufacturers Association, worldwide car sales increased by almost 10% in 2023 to more than 72 million units as supply-chain woes fell off. Growth in the EU and Eastern Europe was on the back of which growth in European sales of 18.6% was witnessed. Additionally, automobile sales in North America grew 15% in 2023 even when inflation was on the rise and interest rates were on the rise.
   

Based on the distribution channel, the electrical discharge machine market is segmented into direct sales and indirect sales. In 2024, the direct sales segment dominates the market and is expected to grow at a CAGR of 5.4% from 2025 to 2034.
 

• Direct sale channels are gaining momentum as manufacturers discover it is easier to communicate with suppliers directly for exploiting personalized solutions and improved after-sales services. This is particularly advantage for industries like aerospace, automotive, healthcare and pharmaceutical, in which precision and reliability are topmost concerns.
   
• Indirect channels like third-party distributors and resellers are still highly critical in expanding reach in the market, particularly in emerging economies where the local distributors fill the gap between the final end user and manufacturer.  
   

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In terms of country, the United States led the electrical discharge machine market with 77% share of the North America and is estimated USD 760 million in 2024.
 

• The United States EDM market is growing steadily with the growth in aerospace and automotive industries. Increasing use of EDM technology in precision machining and manufacturing of complex parts ranks high among the trends.
   
• Demand is rising by the rapid increase of automation and Industry 4.0 technology in manufacturing. The existence of industry participants and investments made in R&D also promotes market growth.
   
• Government efforts in the U.S. also benefit from the domestic manufacturing capacity guaranteed, which therefore contributes to general growth within the forecast period.
   

The Europe electrical discharge machine market was valued at USD 800 million in 2024 and is projected to grow at a CAGR of 4.9% between 2025 and 2034, driven by the presence of the automotive sector and the aerospace sector. Germany, France, and Italy are taking the lead in using EDM technology for precision applications.
 

• The emphasis of the region on sustainability and environmentally friendly manufacturing processes is bringing innovation in EDM systems. The growing demand for medical devices and equipment is also creating new market opportunities.
   
• The focus of the European Union on emerging manufacturing technology and digitalization is also driving the market, with steady growth through the forecast period.
   

The Asia Pacific electrical discharge machine market was valued at USD 1.1 billion in 2024 and is projected to grow at a CAGR of 5.7% between 2025 and 2034, propelled by rapidly growing industrialization and manufacturing industry growth particularly in countries such as in China, India, and Japan. Increased demand for consumer electronics, automobile components, and precision tools is stimulating the use of electrical discharge machine technology across the region.
 

• Government policies for manufacturing growth and foreign investment in industry are also driving the electrical discharge machine market. The region's low cost of competition and rising emphasis on automation are driving the usage of sophisticated electrical discharge machines. Asia-Pacific will continue to stay in its dominating position throughout the forecast period as a result of its highly developed manufacturing infrastructure.
   

The Middle East and Africa electrical discharge machine industry was valued at USD 200 million in 2024 and is projected to grow at a CAGR of 4.4% between 2025 and 2034.
 

• Saudi electrical discharge machine market is moderately growing with the support of Saudi Arabia's economic diversification efforts under Vision 2030. Industrial growth within the country, specifically aerospace, defense, and energy, is boosting demand for EDM technology.
   
• Investments in industrial schemes and infrastructure are also supporting market growth. Moreover, the adoption of advanced manufacturing technologies and the growing need for precision machining in industries are major trends. The geopolitical position of Saudi Arabia and initiatives to bring in foreign investment are also likely to make the market's growth opportunity during the forecast period.
   

Electrical Discharge Machine Market Share

• The top 7 companies in the electrical discharge machine industry are Sodick, Fanuc, GF Machining Solutions, AccuteX, CHMER, Makino, Mitsubishi Electric collectively hold a share of 34% in the market.
   
• These companies continue to acquire and merge with others, expand facilities, and make various collaborations to increase their product offerings, access customer bases, and secure their market positions.
   
• Sodick is focusing on designing performance-oriented EDM machines with advanced control systems and automation features. This advancement not only boosts productivity but also minimizes end-users' operational costs, thereby making their products preferable to end users. Fanuc is using its automation and robotics technology to merge EDM machines into smart manufacturing systems to make their processes more efficient and raise the output quality.
   
• GF Machining Solutions is looking to further its product range to cater to a number of customer needs. The company is also extending its distribution network across the globe so that the products reach increasingly more people and have greater after-sales support. Makino is looking exclusively to create EDM machines that use less energy and are sustainable in their nature because there is a higher demand for green manufacturing solutions.
   
• Mitsubishi Electric utilizes its high brand image and technological strength to launch innovative-loaded EDM machines with enhanced performance and reliability. The company is also emphasizing strategic collaborations and partnerships to build market presence and tap fresh customer segments. The company is also investing in digital technologies to create more integrated and automated EDM solutions based on industry 4.0.
   

Electrical Discharge Machine Market Companies

Major players operating in the electrical discharge machine industry are:

• AccuteX
• Agie
• CHMER 
• Excetek
• Zimmer & Kreim
• FEOB
• Fanuc 
• GF Machining Solutions
• Makino
• Mitsubishi Electric
• ONA EDM
• Oscar E.D.M. Company
• Seibu
• Sodick
• Sparkonix
   

To improve the product and market share key players are constantly investing in technological activities and are also entering into partnerships to provide improved and better solutions for the customers. These investments are benefiting both companies and customers as they help develop and offer solutions as per the changing technological trends and thus the customer requirements.
 

CHMER is one of the key EDM manufacturers providing a wide range of products for various industrial applications. The company operates specifically in high-precision products in wire-cut EDM, die-sinking EDM, and hole-drilling EDM machines. CHMER is capable of equipping each of its products with advanced technologies including linear motor drives, intelligent control systems, and energy-saving technologies to allow customers to experience the highest possible performance at minimum operating costs.
 

GF Machining Solutions is a worldwide market leader in offering innovative manufacturing solutions, such as electrical discharge machines. Its portfolio includes a wide range of EDM solutions from wire EDM to die-sinking EDM to micro-machining systems. Its machines are designed to offer high accuracy, high surface finish, and improved productivity. The company has customer-centric solutions as its focus and offers comprehensive training, technical support, and services to offer maximum value to its end users.
 

Mitsubishi Electric offers in its product line wire EDM, sinker EDM, and small-hole EDM machines that all provide unequaled accuracy, speed, and reliability. Mitsubishi Electric incorporates such leading-edge technologies as artificial intelligence (AI), high-speed servo control, and energy-saving systems in its EDM machines so that its customers can drive increased performance and cost reductions in their manufacturing operations. The company also offers good customer service in terms of training, maintenance, and technical support to provide good user experience. 
 

Electrical Discharge Machine Industry News

• In January 2025, CHMER unveil its latest innovation in Chmer G43S Wire Cutting Machine at IMTEX 2025. Featuring 48 patents, the G43S offers exceptional precision, energy savings, and eco-friendly benefits, making it ideal for industries such as 3C, IT, automotive, medical, aerospace, and mold manufacturing.
   
• In April 2024, Sodick launch latest wire cut EDM machine with I-Groove technology in India. The company retains its core technology in wire cur EDM and Die Sinker EDM machine like linear motor, linear scales improved surface finish, ceramic components on machines for enhancing thermal stability and for consistent accuracy for years.
   
• In March 2024, AccuteX presents its latest innovation, the AZ-600, advanced wire-cutting machine tailored to the prevailing global trends of Industry 4.0 and intelligent energy-saving machinery.  The AZ-600 features an advanced mechanical design and incorporates the latest generation of controllers. This advancement not only ensures exceptional precision and accuracy but also significantly enhances operational stability and processing efficiency.
   
• In May 2023, GF Machining Solutions launched the first model of its new Cut F Series of wire electrical-discharge machines (EDMs). The new Cut F 600 is designed, company officials note, for ease of use and flexibility, due in part to the Uniqua control, ISPS (Intelligent Spark Protection System), and the iWire function that automatically identifies and adapts wire speed to changing erosion-height conditions.
   

The electrical discharge machine market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue (USD Billion) and volume (Thousand Units) from 2021 to 2034, for the following segments:

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Market, By Machine Type

• Die sink EDM
• Wire EDM
• Hole drilling EDM

Market, By Workload

• Below 2000 lbs
• 2000 to 4000 lbs
• 4000 to 8000 lbs
• Above 8000 lbs

Market, By End Use Industry

• Automotive
• Aerospace and Defense
• Electrical and electronics
• Healthcare
• Others (consumer goods etc.)

Market, By Distribution Channel  

• Direct sales
• Indirect sales

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Spain
  • Italy
  • Netherlands
• Asia Pacific
  • China
  • Japan
  • India
  • Australia
  • South Korea  
• Latin America
  • Brazil
  • Mexico
  • Argentina
• MEA
  • South Africa
  • Saudi Arabia
  • UAE