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Industry 4.0 Market Size - By Component, By Deployment Mode, By Organization Size, By Technology, By End Use, Growth Forecast, 2026 - 2035
Report ID: GMI6808
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Published Date: December 2025
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Report Format: PDF
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Authors: Preeti Wadhwani, Satyam Jaiswal
Premium Report Details
Base Year: 2025
Companies covered: 24
Tables & Figures: 150
Countries covered: 26
Pages: 225
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Industry 4.0 Market
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Industry 4.0 Market Size
The global industry 4.0 market size was estimated at USD 149.2 billion in 2025. The market is expected to grow from USD 172.5 billion in 2026 to USD 1.2 trillion in 2035, at a CAGR of 24% according to latest report published by Global Market Insights Inc.
The market's substantial growth is underpinned by several quantifiable factors. Connected IoT devices in manufacturing environments have experienced tremendous expansion, growing from 237 million devices in 2015 to 923 million in 2020, with projections indicating further growth to 21.1 billion globally by 2025.
Investment trends underscore the market's promising trajectory. Enterprises are set to allocate a whopping USD 2.5 trillion towards digital transformation in 2024. Narrowing the focus, spending on automation alone is anticipated to soar to USD 232 billion in the same year.
In manufacturing settings, the number of connected IoT devices surged from 237 million in 2015 to 923 million in 2020. Projections indicate the global IIoT market could hit 21.1 billion devices by 2025.
The manufacturing executives surveyed, 92% of them, believe that smart factory solutions will be the main drivers of competitiveness, highlighting the transformative impact of artificial intelligence on industrial operations. Furthermore, AI-driven predictive maintenance has the potential to enhance labor productivity by 5% to 20% and cut downtime by up to 15%.
National Industry 4.0 policies are fueling significant market expansion. Germany's Industrie 4.0 initiative seeks to cement its technological dominance in industrial production. Meanwhile, China's "Made in China 2025" plan sets a goal of achieving 70% domestic content by 2025. In the U.S., the "Manufacturing USA" initiative has established 16 collaborative R&D institutes since 2014.
By 2025, government spending on Industry 4.0 is expected to generate nearly USD 1 trillion in economic value, with Korea, Japan, and Singapore leading digital manufacturing programs. The EU allocated EUR 20 billion under Horizon 2020 for AI competitiveness, while the U.S. funds 51 technology adoption centers through the NIST Manufacturing Extension Partnership.
4% Market Share
Industry 4.0 Market Trends
Transformative trends are reshaping the global landscape of the Industry 4.0 sector, particularly in manufacturing and industry. These trends highlight the merging of digital technologies, artificial intelligence, and operational technology, paving the way for unmatched opportunities in efficiency, sustainability, and innovation.
The AI market in manufacturing is rapidly growing as companies move from pilot projects to enterprise-wide adoption. Many manufacturers now use AI for production scheduling, monitoring, and control, leveraging smart factory solutions for a competitive edge.
AI integration yields measurable and substantial benefits. For instance, AI-driven predictive maintenance can enhance labor productivity by 5% to 20% and cut downtime by up to 15%. Additionally, a global manufacturer overseeing more than 10,000 machines reaped millions in savings, achieving ROI in just three months
Manufacturers are leveraging Generative AI (GenAI) to reduce AI application deployment time from month to week. For instance, Siemens' Engineering Copilot TIA converts natural language into automation codes, while Honeywell and Google Cloud use Vertex AI Search to deliver enterprise-wide insights.
Edge computing and next-gen connectivity are driving a pivotal shift in how industries operate, merging Information Technology with Operational Technology. By 2028, global investments in edge computing are set to hit USD 378 billion, spearheaded by the manufacturing sector.
Edge computing is rapidly gaining traction due to its significant operational benefits. This technology updates inventories 50 times quicker than traditional cloud systems and meets the crucial 3-5ms latency demands of robotic applications. According to Harbor Research, converged networks boost operational productivity by 15-35% and cut cybersecurity risks by 10-30%.
Collaborative robots (Cobots) are the fastest-growing robotics segment, offering affordability, safety, and ease of use. They enable SMEs to compete in applications like packaging and electronics assembly, supported by Robotics-as-a-Service (RaaS) models that reduce upfront costs.
The integration of robotics with digital twins and edge computing creates sophisticated operational capabilities. BMW uses NVIDIA Omniverse to create digital twins of robotic systems, enabling simulation of assembly lines, identification of bottlenecks, and reduction of waste and costs.
Industry 4.0 Market Analysis
Based on component, the industry 4.0 market is segmented into hardware, software and services reflecting the evolving technological priorities and investment strategies of manufacturing organizations globally. The hardware segment dominated the market with 54% share in 2025, and the segment is expected to grow at a CAGR of 22.1% from 2026 to 2035.
Based on deployment mode, the industry 4.0 market is divided into on-premises, cloud-based and hybrid. The cloud-based segment dominates with 48% market share in 2025 and is expected to grow at the fastest rate of 24.3% from 2026 to 2035.
Based on organization size, the industry 4.0 market is segmented into large enterprises and small and medium-sized enterprises (SMEs). The large enterprises segment dominates with 66% market share in 2025.
Based on technology, the industry 4.0 market is divided into internet of things (IoT), digital twin, big data and AI analytics, cybersecurity, cloud computing, robotics and automation, augmented reality (AR) and others. The internet of things (IoT) dominates with 28% market share in 2025, and with a CAGR of 24.1% during forecast period.
The US industry 4.0 market is expected to experience significant and promising growth of 30.4% from 2026 to 2035.
North America region dominated the industry 4.0 market with a market share of 32% in 2025, which is anticipated to grow at a CAGR of 23.4% during the analysis timeframe. North America's leadership stems from widespread acceptance of AI-driven logistics solutions, advanced technology infrastructure, and concentration of leading technology companies.
The China is fastest growing country in Asia Pacific industry 4.0 market growing with a CAGR of 25.8% from 2026 to 2035.
Asia Pacific is the fastest growing industry 4.0 market, which is anticipated to grow at a CAGR of 25.7% during the analysis timeframe.
Germany dominates the Europe industry 4.0 market, showcasing strong growth potential, with a CAGR of 25% from 2026 to 2035.
Europe industry 4.0 market accounted for USD 42 billion in 2025 and is anticipated to show growth of 24.6% CAGR over the forecast period.
Brazil leads the Latin American industry 4.0 market, exhibiting remarkable growth of 22.2% during the forecast period of 2026 to 2035.
Saudi Arabia to experience substantial growth in the Middle East and Africa industry 4.0 market in 2025.
Industry 4.0 Market Share
Industry 4.0 Market Companies
Major players operating in the industry 4.0 industry are:
Industry 4.0 Industry News
The industry 4.0 market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue (USD Bn) from 2022 to 2035, for the following segments:
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Market, By Component
Market, By Deployment Mode
Market, By Organization Size
Market, By Technology
Market, By End Use
The above information is provided for the following regions and countries: