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Electric Vehicle Battery Testing Market Size - By Testing, By Sourcing, By Vehicle, By Propulsion, By End Use, Growth Forecast, 2025 – 2034

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Electric Vehicle Battery Testing Market Size

The global electric vehicle battery testing market was valued at USD 1.2 billion in 2024 and is estimated to register a CAGR of 15.1% between 2025 and 2034. The increasing government investments and incentives in electric vehicles drive the market growth. The diversification of both buyers and producers through financial aids such as tax credits, rebates, or grants has attracted a larger and more diversified client base towards cheaper electric vehicles.
 

Electric Vehicle Battery Testing Market

In July 2024 the Biden-Harris Administration plans to allocate USD 1.7 billion for electric vehicle manufacturing facility remodulations. Market growth will continue to expand due to governments which direct their attention towards sustainable and clean energy initiatives and produce incentives.
 

The electric vehicle battery testing market growth receives significant momentum from the production expansion of electric vehicles. The automotive industry expands production to support increasing consumer interest and meet tough emission requirements thus requiring premium-quality dependable battery solutions. The German plant of Tesla surpassed 6,000 weekly vehicle production in its first week of January 2024.
 

The demand for complete solutions will rise even more when Tesla obtains approval to raise its plant capacity to 1 million cars annually. The growing number of electric vehicles requires manufacturers to enhance their emphasis on improved battery performance as well as increased safety and extended lifespan. The fast-rising vehicle output creates stronger market needs for batteries while demanding better powerful and complete testing systems.
 

Electric Vehicle Battery Testing Market Trends

  • Market growth will be stimulated by improvements in battery chemistry technology. The growing market for electric vehicle sales requires continuous development of batteries to enhance their performance parameters and lower their production costs.
     
  • The International Energy Agency (IEA) reported in 2023 that electric car sales reached approximately 14 million units during that year.  The share of electric vehicles in total sales has grown from about 4% in 2020 to 18% in 2023.
     
  • New battery technologies, such as solid-state batteries, lithium-sulfur batteries, and other advanced chemistries, require innovative testing methods to assess their performance, safety, and durability. New technologies need advanced precise examination methods which fulfill both regulatory requirements and consumer quality standards.
     
  • Besides the requirement for speedier and energy-efficient charging capabilities there is an urgent need for thorough tests that determine safety standards for these batteries. The rising popularity of new technology will drive the need for improved detailed testing solutions.
     
  • Electric vehicle battery testing market faces major difficulties because there are no established testing protocols. The expansion of electric vehicle markets prompts manufacturers to create their own battery technologies that require diverse testing methods.
     
  • Standardized methods are necessary to make performance, safety and longevity assessments of batteries in different manufacturers possible. The variables between testing methods result in incorrect battery capability assessments that cause consumers and manufacturers to choose inadequately.
     
  • Market expansion becomes more complex because testing differences negatively impact regulatory requirements. Reliable data generation and increased battery quality confidence requires standardized testing procedures for achieving consistent results.
     

Electric Vehicle Battery Testing Market Analysis

Electric Vehicle Battery Testing Market Size, By Testing, 2022 – 2034, (USD Billion)

Based on testing, the market is divided into performance testing, safety testing, lifecycle testing, and other categories exist. Market analyses show performance testing held 35% of the electric vehicle battery testing market share in 2024 but safety testing will reach over USD 1.8 billion by 2034.
 

  • Electric vehicle battery manufacturers face strict government regulations and safety standards that nations enact to ensure vehicle battery performance. Testing protocols determined by governing regulations enforce comprehensive assessments which check the safety capabilities of thermal stability together with short-circuit resistance and overcharging cutting edge prevention.
     
  • The Indian Ministry of Road Transport and Highways (MoRTH) has developed major initiatives to solve battery safety problems in electric vehicles. On October 1, 2022, MoRTH introduced battery safety standards through the AIS-038 Rev 2/AIS-156 updates to their regulations.
     
  • Manufacturers must now perform thorough battery performance tests to comply with safety regulations because fire risks together with malfunctions in batteries have become major sources of concern.
     
  • The demand for performance testing of batteries strengthens because stricter environmental policies promote longer-lasting batteries with enhanced energy efficiency thus requiring sustainability standards.
     
Electric Vehicle Battery Testing Market Share, By Sourcing, 2024

Based on sourcing, the electric vehicle battery testing market is categorized into in-house and outsourcing. The in-house segment held a market share of around 58% in 2024 and outsourcing segment is expected to grow at CAGR of around 16% by 2034.
 

  • Companies run their own tests to develop battery-specific testing programs that match their design parameters and demands. Through this testing method manufacturers can track essential performance features that allow them to check if batteries have adequate safety levels and performance capabilities.
     
  • Businesses have the ability to resolve problems while both enhancing battery performance and modifying testing parameters dynamically which results in better product reliability. Testing control allows manufacturers to apply strict quality assurance processes which become essential for success in a competitive market.
     

The electric vehicle battery testing market segments its analysis through vehicles according to passenger vehicles and commercial vehicles. The passenger vehicles segment currently leads market dominance thus it will generate approximately USD 3 billion by 2034.
 

  • The market shows rapid expansion because more people adopt electric passenger vehicles. Consumer adoption of electric vehicles continues to rise because of environmental concerns, fuel efficiency demands and support from government incentives which together boost the market need for dependable high-performance batteries.
     
  • Passenger vehicle battery testing proves essential because it confirms batteries fulfill strict specifications regarding driving distance together with charging velocity and operational endurance and safety characteristics. Before releasing their products to the market manufacturers conduct extensive testing to assure their batteries function at their best and fulfill consumer expectations.
     
  • Growing global passenger vehicle electric vehicle market demands uninterrupted innovation coupled with performance testing of vehicle batteries for continuous development. The growing market requirements prompt major players to build increased production facilities.
     
  • The environmental laboratory of TUV SUD started its operations in July 2023 through its location in Auburn Hills, Michigan. This facility shows that company intends to maintain high standards for vehicle battery and system solutions at optimization levels. This facility serves the OEM market expansion along with the electric vehicle market growth trends characterized by rising battery capacities.
     

Based on propulsion, the electric vehicle battery testing market is divided into Battery Electric Vehicles (BEV), Plug-in Hybrid Electric Vehicles (PHEV), and Hybrid Electric Vehicles (HEV). BEVs led the market with 55% control of the market share during 2024.
 

  • The market displays substantial growth because of the fast expansion of electric vehicle charging facilities. The high investment of public and private sectors in expanding fast-charging networks and ultra-fast charging stations makes BEVs steadily more convenient for consumers.
     
  • Battery testing plays a critical role in ensuring that BEV batteries can handle frequent high-speed charging without significant degradation, heat buildup, or performance loss.
     
  • As charging infrastructure evolves, manufacturers require robust testing solutions to validate their batteries’ ability to withstand rapid charge cycles while maintaining safety and performance over time.
     
  • The growing charging infrastructure, combined with the increasing adoption of BEVs, drives the demand for more sophisticated and reliable battery testing solutions. For instance, Battery Electric Vehicle (BEV) Market size surpassed USD 300 billion in 2022 and is anticipated to grow at 15% CAGR from 2023 to 2032, driven by the tightening regulatory scenario around fossil-fuel powered vehicle emissions globally.
     
U.S. Electric Vehicle Battery Testing Market Size, 2022 -2034, (USD Million)

In 2024, the U.S. dominate the North American electric vehicle battery testing market with revenue around USD 197.2 million. This market expands because the U.S. produces electric vehicles and their batteries at an accelerating rate.
 

  • The rise in vehicle production by major car manufacturers is driving the need for dependable, high-quality battery systems that meet U.S. consumer safety standards and performance requirements. In December 2023, ABB formed a partnership with Gotion High-Tech through a Memorandum of Understanding (MoU) to support the establishment of large-scale lithium-ion battery factories in the United States.
     
  • The positive shift in market growth is boosted by the U.S. government's efforts to cut foreign energy dependence while enhancing domestic electric vehicle and battery technologies.
     

Predictions suggest that from 2025-2034, the U.K. electric vehicle battery testing market will grow tremendously.
 

  • The rise in battery production in the U.K. will serve as a primary driver for the growth of the electric vehicle battery testing industry.
     
  • Government support alongside rising private sector investments in domestic battery manufacturing have motivated the UK to enhance its production capacity which will lead to rising requirements for high-quality reliable testing solutions.
     
  • The establishment of gigafactories aims to reduce the country’s dependency on foreign battery imports while meeting the rising demand for electric vehicles. To ensure that these domestically produced batteries meet rigorous standards for safety, efficiency, and longevity, extensive testing is required.
     
  • In July 2023, Agratas, subsidiary of Tata Group announced that they plan to build an EV battery gigafactory in Somerset in the U.K. for USD 5 billion.
     
  • This manufacturing installation in Britain will hold the status of largest battery factory with a 40 GWh capacity that expects to create an estimated 4,000 positions together with additional workforce requirements in supply chain operations.
     
  • The expansion of battery production capacity in the U.K. will lead to rising demands for complete testing solutions to build the domestic supply chain infrastructure. The expected significant market expansion of EV battery testing derives from this development.
     

The Chinese electric vehicle battery testing market will experience prosperous growth during the prediction period from 2025 through 2034.
 

  • The market expansion happens because China maintains substantial financial support for battery technology advancements. China stands as the biggest worldwide electric vehicle battery manufacturer while advancing their next-generation battery innovations through solid-state batteries while integrating lithium iron phosphate (LFP) batteries alongside rapid charging solutions.
     
  • Innovation focuses on improving battery energy density together with safety features and cost reduction because adoption of electric vehicles depends heavily on these factors. Advanced testing methods need to be developed as technology progresses because the new batteries require evaluation for performance standards and durability alongside safety requirements.
     
  • Rigorous testing helps manufacturers determine new battery functionality for real-world use since they develop different battery chemistries and designs. China will persistently drive demand for advanced battery testing services because of its simultaneous push for innovation and market dominance of batteries based on its battery research programs.
     

Electric Vehicle Battery Testing Market Share

  • The 5 biggest companies in the market are SGS, Bureau Veritas, Dekra, Intertek, and TUV SUD, which have about 25% of the market value in 2024.
     
  • The market segment where SGA and Bureau Veritas operate, that is, electric vehicle battery testing, accounts for about 10% of the total market value.  The testing company SGA specializes in providing technical solutions for developing battery technologies that include solid-state batteries and fast-charging systems.
     
  • The company expands its testing facilities while acquiring modern testing equipment to maintain providing high-performance battery validation services to vehicle manufacturers who increasingly need them.
     
  • Dekra builds strategic research and development alliances with battery manufacturers to conduct shared research about evolving battery technologies which enables them to maintain leadership in market developments and customer requirements.
     
  • Bureau Veritas is targeting the market by expanding its capabilities to support the latest battery technologies, including lithium-ion and next-generation batteries. The organization ensures safety efficiency and regulatory compliance through its detailed testing service offerings.
     
  • The company strengthens its market position through collaborative partnerships and a broad international network to deliver high-quality battery testing services for rising market requirements.
     

Electric Vehicle Battery Testing Market Companies

Major players operating in the electric vehicle battery testing industry include:

  • Applus+
  • Bureau Veritas
  • DEKRA
  • DNV
  • Element
  • Eurofins
  • Intertek
  • SGS
  • TUV SUD
  • UL Solutions
     

Market leaders are continuously capitalizing on different market opportunities such as formations of partnerships and collaboratives, mergers and acquisitions, new launches and innovations, investment in research and development and so much more. This is useful as it allows the integration of new features and technologies relevant to battery testing. Through relationships with other key players in the electric vehicle battery testing market, manufacturers obtain better access to markets, greater resources, and new products.
 

In order to remain competitive, larger corporations are investing in research and development. By investing in research and development activities, companies create innovations which in turn promote industrial development. Companies are also discovering new products to enhance their product line and make it more diversified. This will further allow companies to cater for the specific needs of different groups of customers, from passenger vehicles to commercial vehicles. In this regard, a wider mix of products will assist the companies to reach a broader spectrum of customers and respond to changes in consumer preferences and regulatory standards.
 

Electric Vehicle Battery Testing Industry News

  • EA Elektro-Automatik, a manufacturer of programmable and bidirectional power supplies, launched its enhanced EA BTS 10300 Battery Test System in July 2024. The system requires only 6.5 square feet of factory space for a single 42U-high rack that provides a power density of 300 kW.  A single-revolution automated battery testing solution has been created to solve efficiency problems in electric vehicle battery analysis.
     
  • In January 2024 Applus+ formed a partnership with Idiada automotive testing laboratory. The two organizations team up to create one testing system which will integrate 5G components to duplicate actual driving circumstances using their specialized knowledge. The joint efforts between Applus+ and Idiada automotive testing laboratory will guarantee comprehensive assessments of communication and cybersecurity and performance testing.
     
  • In October 2023, SGS, a prominent player in the TIC industry, launched a new AI-powered tool for analyzing battery deterioration and predicting lifespan more precisely. This uses machine learning algorithms trained on large datasets to give manufacturers vital insights for improving battery design and performance.
     
  • In March 2023, DEKRA recently announced a collaboration with an Israeli company “Argus Cybersecurity” focused on cybersecurity testing for electric vehicles. The collaboration aims to develop and offer comprehensive cybersecurity testing services for EVs.
     

The electric vehicle battery testing market research report includes in-depth coverage of the industry with estimates & forecast in terms of revenue ($Bn) from 2021 to 2034, for the following segments:

Market, By Testing

  • Performance testing
  • Safety testing
  • Lifecycle testing
  • Others

Market, By Sourcing

  • In-house
  • Outsourcing

Market, By Vehicle

  • Passenger vehicles    
    • Hatchback
    • Sedan
    • SUV
  • Commercial vehicles 
    • Light Commercial Vehicles (LCV)
    • Heavy Commercial Vehicles (HCV)

Market, By Propulsion

  • Battery Electric Vehicles (BEV)
  • Plug-in Hybrid Electric Vehicles (PHEV)
  • Hybrid Electric Vehicles (HEV)

Market, By End Use

  • Automotive OEMs
  • Battery manufacturers
  • Research and development institutes
  • Third-party testing service providers

The above information is provided for the following regions and countries:

  • North America
    • U.S.
    • Canada
  • Europe
    • UK
    • Germany
    • France
    • Italy
    • Spain
    • Russia
    • Nordics
  • Asia Pacific
    • China
    • India
    • Japan
    • Australia
    • South Korea
    • Southeast Asia 
  • Latin America
    • Brazil
    • Mexico
    • Argentina
  • MEA
    • UAE
    • South Africa
    • Saudi Arabia

 

Authors: Preeti Wadhwani, Aishwarya Ambekar
Frequently Asked Question(FAQ) :
How much is the U.S. electric vehicle battery testing market worth in 2024?
The U.S. market was worth over USD 197.2 billion in 2024.
Who are the key players in electric vehicle battery testing industry?
What will be the size of passenger vehicles segment in the electric vehicle battery testing industry?
How big is the electric vehicle battery testing market?
Electric Vehicle Battery Testing Market Scope
  • Electric Vehicle Battery Testing Market Size
  • Electric Vehicle Battery Testing Market Trends
  • Electric Vehicle Battery Testing Market Analysis
  • Electric Vehicle Battery Testing Market Share
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    Premium Report Details

    Base Year: 2024

    Companies covered: 20

    Tables & Figures: 200

    Countries covered: 21

    Pages: 180

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