Conveyor System Market Size - By Product Type (Bucket Conveyor Systems, Belt Conveyor System, Gravity Roller Conveyor, Screw Conveyors, Chain Conveyors), By End-user Vertical (Airport, Retail, Automotive, Food & Beverages), Operation, Distribution Channel & Forecast, 2024 – 2032

Conveyor System Market Size

Conveyor System Market was valued at USD 12 billion in 2023 and is anticipated to register a CAGR of over 5.7% between 2024 and 2032. The exponential growth of e-commerce and the logistics sector has led to an increased demand for conveyor systems in warehouses and distribution centers. These systems streamline order fulfillment processes, reducing manual handling and improving the speed and accuracy of material flow.
 

The growth of manufacturing activities across various industries, including automotive, food and beverage, pharmaceuticals, and electronics, contributes to the increasing demand for conveyor systems. These systems are integral to assembly lines, production, and packaging processes. The growth of online food delivery services has increased the demand for conveyor systems in commercial kitchens and food processing facilities.
 

The upfront costs associated with purchasing and implementing conveyor systems can be significant. This includes the cost of equipment, installation, and system integration. For some businesses, especially smaller enterprises, the initial investment can be a barrier to adoption. Integrating conveyor systems into existing manufacturing or distribution processes can be complex. Compatibility issues with other equipment, software integration challenges, and the need for customized solutions can pose obstacles, requiring careful planning and expertise.
 

Conveyor System Market Trends

The integration of robotics with conveyor systems is on the rise. Autonomous mobile robots (AMRs) and robotic arms are working collaboratively with conveyor systems to optimize material flow, handling tasks such as picking, packing, and palletizing in warehouses and distribution centers. Robotics in the fulfillment centers of online retailers underwent a revolution when Amazon (US) acquired Kiva Systems (US), a leading innovator in material handling technology. Since conveyor systems are among the most often utilized sorting systems, the market for these systems is anticipated to develop as e-commerce expands. Energy efficiency is a key focus in conveyor system design.
 

Manufacturers are incorporating energy-efficient motors, variable frequency drives (VFDs), and regenerative braking systems to reduce power consumption. Sustainable conveyor systems align with environmental goals and operational cost savings. Industries such as manufacturing and automotive are adopting high-speed and precision conveyor systems. These systems enhance production efficiency by enabling faster material handling, precise positioning, and synchronization with other automated processes. Intralogistics automation, driven by conveyor systems, is becoming more sophisticated. Conveyor networks are being designed to seamlessly connect various stages of the production or distribution process, optimizing intralogistics workflows and reducing lead times. 
 

Conveyor System Market Analysis

The belt conveyor system was reached USD 6.5 billion in 2023. The conveyor belt systems are highly versatile, suitable for horizontal, inclined, or vertical transportation. Their demand is driven by their adaptability to various industries, including manufacturing, logistics, and airports. Gravity roller conveyors are popular for their simplicity and cost-effectiveness. The industries seeking a straightforward solution for manual material handling and sorting, such as in warehouses and distribution centers. Screw conveyors are widely used in industries like food processing, agriculture, and wastewater treatment for transporting materials efficiently.
 

The automatic segment was worth USD 7 billion in 2023, attributed to the maximizing production output and minimizing labor costs. Automatic conveyor systems reduce dependency on manual labor, leading to significant labor cost savings. Industries looking to optimize operational expenses contribute to the demand for fully automatic solutions. Semi-automatic conveyor systems are often more cost-effective than fully automatic alternatives. Industries seeking an efficient but budget-friendly material handling solution drive the demand for semi-automatic systems. Semi-automatic conveyor systems offer flexibility in handling diverse tasks with variable loads.
 

North America accounted for over 25% share of the conveyor system market in 2023. The rapid growth of e-commerce and online retailing in North America has significantly increased the demand for conveyor systems. These systems play a crucial role in automating order fulfillment processes in distribution centers, improving efficiency, and reducing order processing times. The expansion and modernization of the manufacturing sector in North America contribute to the demand for conveyor systems. Economic growth and industrialization in North America contribute to increased manufacturing and logistics activities. Conveyor systems support these activities by providing a reliable and efficient means of material handling in various industrial sectors.
 

Conveyor System Market Share

Conveyor System industry seem to moderately fragmented in nature due to presence of numerous local and global players across the globe. In 2023, the above list of dominant market players, including collectively held a substantial 44% market share. These prominent players are proactively involved in strategic endeavors like mergers & acquisitions, facility expansions, and collaborations to expand their product portfolios, extend their reach to a broader customer base, and strengthen their market position. These enterprises consistently allocate resources to research and development, aiming to enhance their designs and integrate cutting-edge technologies, ensuring they maintain a competitive edge.
 

Conveyor System Market Companies

Major players operating in the conveyor system industry include:

• Beumer Group
• Daifuku Co., Ltd.
• Dematic (KION Group)
• Fives Group
• FlexLink AB (Coesia Group)
• Honeywell Intelligrated
• Hytrol Conveyor Company, Inc.
• Interroll Holding AG
• Intralox, L.L.C. (part of Laitram, L.L.C.)
• Rexnord Corporation
• Siemens AG
• Shuttleworth, LLC (ProMach)
• Swisslog Holding AG (KUKA AG)
• Viastore Systems GmbH
• WAMGROUP S.p.A.
   

Conveyor System Market News

• The WinCC Unified System software has been continuously enhanced with new features and functionalities to support panels and runtime systems. As of June 2023, SIMATIC WinCC Unified V18 is the current visualization system available on the TIA Portal, spanning from visualization to vertical integration. Faster commissioning and a solution to overcome proprietary engineering challenges are provided by Siemens' open-source runtime platform.
   
• The world-renowned leader in machine tool and fabrication technology, Murata Machinery USA, Inc. (Muratec), a logistics and clean room automation pioneer, announced in February 2023 the launch of the newest model in its line of automated material handling solutions for small product storage and retrieval: the Ledger A3 mini-load. This high-density, four-tote carriage automated storage and retrieval system (AS/RS).
   
• In 2022, ContiLoad Sense was introduced by Continental AG. The system uses 2D radar (radio detection and range) and ultrasonic technologies to scan the material and conveyor belt from different angles in order to determine the position of the load and the belt. This accurately determines the amount of cargo moved. The radar sensor is less susceptible to external elements like dust, rain, and vibrations, which can skew measurement results, and it also requires less maintenance.
   
• Fives Group introduced the Hold Baggage Screening (HBS) technology in November 2021. The handling solution consists of a conveyor system that processes 800 bags per hour by integrating two of the newest generations of tomographic scanners and a luggage carousel for makeup.
   

This conveyor System market research report includes in-depth coverage of the industry, with estimates & forecast in terms of revenue (USD Billion) and volume (Million Units) from 2018 to 2032, for the following segments:

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Market, By Product Type

• Bucket Conveyor Systems
• Belt Conveyor System
• Gravity Roller Conveyor
• Screw (Auger) Conveyors
• Chain Conveyors
• Others (Overhead, Floor, Pallet, etc)

Market, By Operation

• Semi-automatic
• Automatic

Market, By End-User Vertical

• Airport
• Retail
• Automotive
• Food & Beverages
• Others

Market, By Distribution Channel

• Direct
• Indirect

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada 
• Europe
  • Germany
  • U.K.
  • France
  • Italy
  • Spain
  • Rest of Europe
• Asia Pacific
  • China
  • Japan
  • India
  • South Korea
  • Australia
  • Rest of Asia Pacific 
• Latin America
  • Brazil
  • Mexico
  • Argentina
  • Rest of Latin America
• MEA
  • Saudi Arabia
  • UAE
  • South Africa
  • Rest of MEA