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Automotive Predictive Maintenance Sensor Market Size - By Sensor, By Application, By Vehicle, By Sales channel, Growth Forecast, 2025 - 2034
Report ID: GMI15052
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Published Date: October 2025
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Report Format: PDF
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Authors: Preeti Wadhwani,
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Base Year: 2024
Companies covered: 26
Tables & Figures: 170
Countries covered: 24
Pages: 230
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Automotive Predictive Maintenance Sensor Market
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Automotive Predictive Maintenance Sensor Market Size
The global automotive predictive maintenance sensor market was estimated at USD 735.7 million in 2024. The market is expected to grow from USD 768.8 million in 2025 to USD 1.45 billion in 2034, at a CAGR of 7.3%, according to the latest report published by Global Market Insights Inc.
The automotive predictive maintenance sensors market is evolving rapidly mainly due to the increasing need for reliability, safety, and cost savings for vehicles. Predictive maintenance sensors can sense indications of critical vehicle parts and provide a live view of the health of the system and recognize indicators of impending failures before they happen.
This allows a vehicle owner to shift the maintenance paradigm from reactive or scheduled to proactive and improves whether the vehicle is operational (up-time) and reduces the operating cost of the vehicle.
One of the primary contributors to market growth is the intricacy of modern vehicles which contain significant number of automated mechanical and electrical systems. The more technology that is added to the vehicle the higher risk of part failure. Thus, continuous monitoring is needed.
In addition, there are government safety agencies that are implementing more severe standards of safety which are created more a source for the vehicle manufacturers to be developing and implementing increasingly more advanced diagnostic systems. Connected vehicles, which are maintained by IoT infrastructure, would support consolidated data collection and data analytics which would improve the efficacy and speed of the maintaining prediction service.
The market is also influenced by the changing trends in the industry toward data-driven maintenance strategies. Predictive maintenance is becoming more common across the lifecycle of a vehicle, from design, through production, and into normal operation.
The emergence of onboard diagnostics and telematics generates large amounts of data, and machine learning uses that data, to identify subtle trends that are a sign of upcoming wear and possible failure. Instead of maintaining a vehicle based on a time schedule, a vehicle can be maintained, when required, according to observable condition, putting the vehicle back into service rather than replacing components.
Technological advancements also allow improved performance of predictive maintenance systems. Emerging advancement associated with wireless sensing technology, vibration/thermal analysis, and AI driven digital twins all provide further opportunity for detailed understanding of vehicle condition.
Digital twins create virtual simulations of vehicle component behavior, to allow manufacturers and fleet managers to understand possible failure modes, and to enhance the predictive value associated with preventative maintenance or repair scheduling.
From a regional perspective, the Asia-Pacific market is leading in adopting predictive maintenance and sensor technologies in the automotive industry, owing to the growing automotive manufacturing base in the region, the rapid urbanization taking place, and the increased investments in smart mobility such as predictive maintenance.
Achieving connected vehicle ecosystems, as well as advanced analytics platforms are critical to deploy predictive maintenance, making the adoption in countries like China, Japan, and South Korea more notable as they major markets in the automotive sector.
15% market share
Collective market share in 2024 is 52%
Automotive Predictive Maintenance Sensor Market Trends
The market for automotive predictive maintenance sensors is witnessing advanced trends such as development of predictive maintenance systems that integrate with emerging vehicle-to-everything (V2X) communication technologies. These technologies allow vehicles to communicate with elements of the infrastructure, with each other, and cloud infrastructure in real time.
Predictive maintenance sensors can access this connected supply chain to obtain and transmit information about road conditions, traffic, and hazards that will enable timely, proactive maintenance decisions which improve safety and reduce breakdown risk.
Another trend is the integration of edge computing into predictive maintenance systems. Edge computing processes data in the vehicle's range, thereby improving speed and mitigating excessive data transfers to a central server. This is very useful when the consumer demands real time diagnostics, especially when analytics are needed in urgent situations like autonomous driving scenarios or critical safety situations like emergency braking.
Wireless sensor networks (WSNs) are also being used in automotive predictive maintenance. Wireless data can be gathered from several components with little to no wiring required, which reduces complexity and cost of installation, as well as allows for continuous and holistic tracking of critical systems (e.g. brakes, engines, transmissions). Data is gathered using WSNs and sent to a centralized data gathering and analysis platform with little friction to develop better predictive models and maintenance plans.
Furthermore, multi-modal sensor fusion is harnessing to address predictive mechanic’s breadth and accuracy. This includes combining data from different sensor types such as acoustic sensors, thermal sensors, and vibration sensors into a composite approach that can identify a broader fault potential than could an individual sensor type measure.
Operators of commercial fleets are adopting predictive maintenance systems to assist in their metrics of vehicle uptime efficiency. Many leading logistics companies are using WSNs to monitor the health of their delivery trucks in transport, to schedule maintenance cycles based on a truck's condition versus pre-set intervals. This general approach to vehicle maintenance extends the life of the vehicle, enhances vehicle uptime, and improves service quality leading to greater customer satisfaction.
Automotive Predictive Maintenance Sensor Market Analysis
Based on sensor, the market is divided among vibration sensor, temperature sensor, pressure sensor, humidity sensor, acoustic sensor, and others. The temperature sensor segment dominated around 35% market share in 2024 and is expected to grow at a CAGR of over 9.14% through 2034.
Based on application, the automotive predictive maintenance sensor market is segmented into engine health monitoring, transmission & gearbox monitoring, battery & electrical system monitoring, tire & wheel monitoring, cooling system monitoring, and others. The engine health monitoring segment dominated the market with around 34% share in 2024 and is expected to grow at a CAGR of 7.04% from 2025 to 2034.
Based on vehicle, the automotive predictive maintenance sensor market is segmented into passenger cars, and commercial vehicles. The passenger cars segment dominate the market with around 75% of revenue share in 2024.
Based on sales channel, the automotive predictive maintenance sensor market is segmented into OEMs, and aftermarket. The OEMs segment dominated the market with share of around 78% in 2024.
Asia Pacific dominated the automotive predictive maintenance sensor market with around 44% share and generated around USD 323.7 million revenue in 2024.
North America automotive predictive maintenance sensor market accounted for USD 163.9 million in 2024 and is anticipated to show lucrative growth over the forecast period.
Europe automotive predictive maintenance sensor market accounted for USD 184.7 million in 2024 and is anticipated to show lucrative growth over the forecast period.
Latin America automotive predictive maintenance sensor market accounted for around USD 34.7 million in 2024 and is anticipated to show robust growth over the forecast period.
Middle East and Africa market accounted for USD 28.6 million in 2024 and is anticipated to show lucrative growth over the forecast period.
Automotive Predictive Maintenance Sensor Market Share
Automotive Predictive Maintenance Sensor Market Companies
Major players operating in the automotive predictive maintenance sensor industry are:
Automotive Predictive Maintenance Sensor Industry News
The automotive predictive maintenance sensor market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue ($ Mn) and volume (units) from 2021 to 2034, for the following segments:
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Market, By Sensor
Market, By Application
Market, By Vehicle
Market, By Sales channel
The above information is provided for the following regions and countries: