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Arc Welding Equipment Market Size - By Welding Technology, By Power Source, By End Use Industry, By Distribution Channel, Global Forecast, 2026 – 2035
Report ID: GMI10715
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Published Date: December 2025
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Report Format: PDF
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Authors: Avinash Singh, Sunita Singh
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Base Year: 2025
Companies covered: 15
Tables & Figures: 100
Countries covered: 18
Pages: 150
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Arc Welding Equipment Market
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Arc Welding Equipment Market Size
The global arc welding equipment market was estimated at USD 4.8 billion in 2025. The market is expected to grow from USD 5.1 billion in 2026 to USD 9.2 billion in 2035 at a CAGR of 6.9% according to latest report published by Global Market Insights Inc.
Regulations governing workplace practices and design of arc welding equipment greatly influence the demand for required systems and ancillary safety equipment in many industries. The Occupational Safety and Health Administration (OSHA) has established a number of regulations (1910.254, 1926.351, 1910.252, and 1915.56) which require employers to have their arc welding equipment comply with mandatory technical standards in general industry, construction, and maritime. The regulations set forth many requirements, such as voltage limits (maximum AC manual welding voltage of 80V; maximum DC manual welding voltage of 100V), require insulated electrode holders and electrodes, require that arc welding machines be grounded when used, and a ventilating system must provide a minimum airflow of 2000 CFM per welder when working in enclosed spaces. According to the UK’s Health and Safety Executive (HSE), the International Agency for Research on Cancer (IARC) classifies all welding fumes as Group 1 carcinogenic substances that can lead to lung cancer and potentially kidney cancer. When welded, the concentration of respirable manganese is often greater than the workplace exposure limit of 0.05 mg/m³; those without effective controls can suffer neurological effects similar to those of Parkinson’s disease.
Market share of ~4.5%
Welding is recognized as a known carcinogen (group 1) by CCOHS and has increased the need for adequate ventilation systems, local exhaust systems, and respiratory protection. The OSHA standard requiring eye protection helmets with insulating properties against heat and electricity, fire resistance, and protection of the face, neck, and ears, along with specific filter plate shade numbers for each electrode size in shielded metal arc welding (SMAW) (shade number 10 for electrodes of 1/16 to 5/32 inches) increases the demand for ventilation, local exhaust systems maintaining a minimum of 100 linear feet per minute velocity at the welding area, and use of airline respirators. Together, these comprehensive safety requirements will create a continuing requirement for the development of new equipment that incorporates safety features, integrated fume extraction systems, superior PPE (welding helmets and respiratory protection), and lower emissions than current consumables. Estimates indicate that the new equipment will generate approximately a 25% increase in the compound annual growth rate (CAGR).
The arc welding equipment market has continued to experience an extremely high rate of growth since the 1980s and will likely continue such high growth through the early part of the next decade. The expected stabilization of global steel production at 1.75 billion tons in 2025, with a subsequent increase of 1.3% in 2026, supports the continued strength of these industries that are highly dependent on steel. Based on projections made by the World Steel Association's Short Range Outlook report (October 2025), the continuing growth of the steel industry will keep on expanding the need for welding consumables and welding equipment. During this period, Indian Steel consumption was expected to rise by approximately 9% over 2025-2026 as a result of their growing infrastructure and manufacturing sectors; whereas, The three developing countries of Vietnam, Egypt and Saudi Arabia are expected to be at the forefront of continued growth in developing markets. The US is projected to hold the largest single market share for AWE in 2025 at approximately 38.2% of total global AWE sales. The primary drivers of continued growth in AWE sales in the US are anticipated to be ongoing and expansive investments in modernizing the country's infrastructure, expansion of defense manufacturing, expansion of the energy sector, including construction of oil and natural gas pipelines and installation of renewable energy generation facilities. Within North America, the automotive industry, particularly electric vehicles (EVs), is anticipated to stimulate demand for specialized welding equipment including battery assembly welds, hairpin joins in electric motors, and lightweight aluminum fabrication of vehicle body panels that require precision in heat control. Additionally, as the construction industry begins to rebound following pandemic-related disruptions, the demand for structural steel fabrication equipment to make and erect buildings, bridges, stadiums, as well as heavy civil engineering activities including industrial facilities has become vital to the continued growth of AWE sales.
Arc Welding Equipment Market Trends
All types of arc welding equipment (power sources, wire feeders, welding guns, torches, electrodes, and additional accessories) are used in a variety of manual, semi-automatic and fully-automated welding processes. Customers in this market are found in all end-use industries such as automotive, construction, shipbuilding, oil & gas, power generation, aerospace, and general fabrication. Types of arc welding equipment include both AC (alternating current) and DC (direct current). Inverter-based arc welding systems are being more widely adopted because they consume less energy and provide more control of the welding arc than do transformer-based systems.
Arc Welding Equipment Market Analysis
Based on power source, the market is segmented into AC arc welding equipment, DC arc welding equipment, and others. The AC arc welding equipment was valued at USD 1.9 billion in 2025 and is projected to reach USD 3.8 billion by 2035.
Based on distribution channel, the arc welding equipment market is segmented into direct sales and indirect sales. The indirect sales segment was worth USD 2.6 billion in 2025 with a market share of around 55%.
The U.S. arc welding equipment market was valued at around USD 1.32 billion in 2025 and is anticipated to register a CAGR of 6.9% between 2026 and 2035.
The Asia Pacific arc welding equipment market was valued at around USD 1.4 billion in 2025 and is anticipated to register a CAGR of 7.8% between 2026 and 2035.
Europe Arc welding equipment market was valued at around USD 1 billion in 2025 and is anticipated to register a CAGR of 6.2% between 2026 and 2035.
Arc Welding Equipment Market Share
Arc Welding Equipment Market Companies
Major players operating in the arc welding equipment industry are:
Illinois Tool Works (ITW) Welding Segment, operating primarily through Miller Electric Manufacturing and Hobart Filler Metals brands alongside Bernard and Tregaskiss (consumables and accessories), generated approximately $447 million revenue in Q4 2024 representing 11.65% of ITW's total revenue. This translates to estimated annual welding segment revenue of ~$1.8 billion, though global arc welding equipment market share likely approximates 3-4% considering Miller's primary strength in North America with more modest international presence. Miller Electric's competitive positioning centers on: innovation leadership in safety and ease-of-use with products like ClearLight 4x Lens Technology offering up to 4x clarity of 1/1/1/1 ANSI-certified lenses allowing welders to keep helmets down between tasks; collaborative robotics through the Copilot Builder system with modular, reconfigurable design and the February 2025 strategic partnership with Novarc Technologies developing AI-powered adaptive welding solutions; laser welding adoption via OptX handheld laser welders (1kW and 2kW models) boosting productivity up to 10 times versus traditional welding while minimizing distortion and spatter; future-proof equipment exemplified by the Millermatic 211 PRO with USB-enabled software updates ensuring equipment currency throughout service life; and comprehensive ecosystem including equipment, consumables (Hobart filler metals), guns/torches (Bernard, Tregaskiss), fume extraction (FILTAIR systems), and PPE.
Arc Welding Equipment Industry News
The arc welding equipment market research report includes in-depth coverage of the industry, with estimates & forecasts in terms of revenue (USD Billion) and volume (Thousand Units) from 2022 to 2035, for the following segments:
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Market, By Welding Technology
Market, By Power Source
Market, By End Use Industry
Market, By Distribution Channel
The above information is provided for the following regions and countries: