Vapor Recovery Units Market Size - By Technology, By Application, By End Use, Growth Forecast, 2025 - 2034

Vapor Recovery Units Market Size

According to a recent study by Global Market Insights Inc., the vapor recovery units market was estimated at USD 1.38 billion in 2024. The market is expected to grow from USD 1.45 billion in 2025 to USD 2.3 billion in 2034, at a CAGR of 5.4%.

• Governments across key geographies are strengthening environmental regulations, prompting industries to adopt VRUs to curb the release of volatile organic compounds, thereby accelerating market expansion. The growing deployment of VRUs in refineries and terminals handling the high vapor pressure hydrocarbons will drive industry growth.
   
• A vapor recovery unit is an industrial system designed to capture and recover vapors, typically hydrocarbon gases, that would otherwise be released into the atmosphere during storage, transfer, or processing of volatile liquids including crude oil, gasoline, or chemical products.
   
• The rising adoption of these systems is driven by their low environmental footprint and effectiveness as cleaner technologies for capturing and recycling hydrocarbon vapors. Accelerated growth in gasoline and crude oil storage infrastructure, particularly across developing economies, is significantly boosting demand for VRU installations at tank farms.
   
• For instance, August 2024, EFC Gases and Advanced Materials announced a strategic investment of USD 210 million to establish a state-of-the-art manufacturing facility in Texas, aimed at supporting and expanding U.S. semiconductor industry.
   
• Global initiatives to curb methane emissions are accelerating the deployment of VRUs at well pads and compressor stations, enabling the capture of fugitive hydrocarbon emissions and supporting environmental compliance. The integration of advanced VRUs with DCS platforms and centralized SCADA is enhancing operational visibility through remote monitoring, automated data logging, and real-time diagnostics.
   
• Ports and terminals are increasingly deploying marine vapor recovery systems to capture hydrocarbon vapors during tanker loading and offloading operations, thereby enhancing environmental compliance and contributing to the growth of the vapor recovery industry. Rising demand for these systems certified to ATEX and IECEx standards, particularly for use in hazardous zones, is further strengthening industry dynamics.
   
• For illustration, in February 2025, Honeywell International announced that Taiyo Oil had selected its UOP Ethanol-to-Jet technology to produce sustainable aviation fuel (SAF) at its Okinawa operations in Japan. This strategic collaboration highlights Honeywell’s leadership in clean energy innovation in alignment with global decarbonization goals for the aviation sector.
   
• Rising demand for compact, skid-mounted VRUs is being driven by the need for space-efficient solutions in confined facilities and mobile operations. The integration of advanced features including enhanced filtration systems, self-cleaning mechanisms, high-efficiency condensers, and corrosion-resistant materials are fostering industry potential.
   
• Sustained demand for these systems is being driven by the economic value of recovered fuel, which can be resold, alongside the need to ensure consistent regulatory compliance and minimize internal labor requirements. The continuous tightening of air quality and emissions reduction regulations across oil & gas and industrial operations will contribute to industry growth.
   
• The vapor recovery units market was valued at USD 1.2 billion in 2021 and grew at a CAGR of over 4% through 2024. The rising emphasis on reducing methane and volatile organic compound emissions to meet climate goals will encourage business dynamics.
   
• The growing corporate adoption of net-zero and sustainability targets, supported by investors and stakeholders’ pressure will drive product deployment. The diversification of VRU applications into chemical plants, fuel terminals, petrochemical facilities, and storage depots will spur the industry outlook.
   

Vapor Recovery Units Market Trends

• The rising focus on methane mitigation along with the global urgency to tackle climate change will boost business growth. Regulatory agencies across developed and emerging markets are tightening methane emissions standards, creating a direct demand for vapor recovery units as compliance solutions.
   
• The continuous alignment of corporate decarbonization goals with investor driven ESG commitments will sway the product demand. The expansion of carbon credit mechanisms tied to methane abatement will foster industry scenario. The integration of advanced monitoring and reporting systems that provide transparent emissions data to regulators will contribute to product landscape.
   
• For reference, in October 2023, Nuberg EPC was awarded a high-value Public-Private Partnership (PPP) contract by Indian Oil Corporation Limited (IOCL) for the design, engineering, manufacturing, supply, and commissioning of a propylene purification package at IOCL’s Panipat Refinery in Haryana, India.
   
• The continuous expansion of oil & gas infrastructure paired with rising investments in upstream, midstream, and downstream facilities will positively influence the industry landscape. The growing number of crude oil storage tanks, pipelines, and refineries in emerging economies will escalate business growth.
   
• The development of new petrochemical and LNG export hubs requiring integrated vapor management solutions are driving the demand for these sustainable solutions. The adoption of VRUs as standard emission-control equipment in tank farms and terminals will further accelerate overall industry dynamics.
   
• For illustration, in September 2023, Universal Biofuels, a subsidiary of Aemetis completed the expansion of its biodiesel production facility in India, increasing its annual capacity to 60 million gallons—over a year ahead of schedule.
   
• The rapid growth in fuel retail networks along with the continuous expansion of urban and suburban fueling stations are boosting the business outlook. The rising consumer demand for gasoline and diesel distribution points in emerging economies will propel industry expansion.
   
• The growing need for emission-control systems at fuel terminals and retail depots to manage hydrocarbon vapors will bolster product demand. The development of compact VRUs tailored for small-scale retail fueling infrastructure in tandem with the adoption of modular systems that can be easily retrofitted into existing fuel stations will energize industry potential.
   

Vapor Recovery Units Market Analysis

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• Based on technology, the industry is segmented into condensation, adsorption, absorption, and compression. The adsorption vapor recovery units market holds a share of 33.6% in 2024 and is expected to grow at a CAGR of over 5% through 2034. The adoption of advanced adsorbent materials including silica aerogels and carbon nanotubes is significantly improving vapor recovery efficiency, particularly in humid operating environments.
   
• The condensation based vapor recovery units market was evaluated at USD 319.1 million in 2024. The integration of VRU systems with closed-loop cooling systems is gaining traction as industries seek to minimize water consumption and promote sustainable operations.
   
• For reference, in June 2025, OQ Gas Network SAOG awarded a USD 273.1 million contract for the execution of the Second Loop Line project between Fahud and Suhar. This major infrastructure initiative is designed to enhance the capacity, reliability, and resilience of Oman’s natural gas transmission network, supporting the country’s long-term energy strategy and industrial growth objectives.
   
• The absorption based vapor recovery units market is set to reach over USD 350 million by 2034. These units are gaining momentum in the chemical and petrochemical industries, particularly in applications where recovered vapors can be reintegrated into existing liquid processes.
   
• The compression vapor recovery units market will witness a CAGR of over 5% through 2034. Increasing adoption across upstream oil & gas operations, particularly at well pads and pipeline facilities, where recovered vapors can be directly reinjected or reused within the process stream.
   
• Based on application, the industry is segmented into processing, storage, and transportation. The storage vapor recovery units market will witness a growth rate of over 5% from 2025 to 2034. Heightened regulatory scrutiny on benzene and VOC emissions resulting from tank breathing and working losses is prompting operators to implement Vapor Recovery Units (VRUs) at storage terminals.
   
• The processing segment is set to reach over USD 800 million by 2034. The adoption of variable-speed and low-pressure compression technologies is enabling efficient recovery of the rich vapor gases for on-site fuel utilization, thereby supporting industry expansion.
   
• For instance, in April 2024, ExxonMobil finalized its investment decision for the Whiptail offshore development project in Guyana, valued at USD 12.7 billion, following receipt of all required governmental and regulatory approvals.
   
• The transportation segment market was valued at USD 289.3 million in 2024. VRUs are becoming increasingly essential in transportation infrastructure, particularly during unloading and loading operations at railcar, truck, and marine terminals, due to vapor displacement events.
   
• In addition, the global enforcement of Stage 1 and Stage 2 vapor recovery regulations is accelerating the installation of these systems at bulk terminals and fuel dispensing stations, as operators seek to meet compliance requirements and reduce environmental impact.
   

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• Based on end use, the industry is segmented oil & gas, chemical & petrochemical, and others. The oil & gas sector dominates the market with 65.1% share in 2024 and is anticipated to grow at a CAGR of over 5% from 2025 to 2034.
   
• The continuous tightening of methane and VOC regulations in upstream, midstream, and downstream operations coupled with the expansion of crude oil storage terminals will positively sway the business growth. The rising demand for VRUs in upstream well sites to capture fugitive emissions will enhance industry scenario.
   
• For reference, in March 2025, Cairn Oil & Gas initiated a major offshore development initiative along India’s West Coast. The project targets an Estimated Ultimate Recovery (EUR) of approximately 20 million barrels of oil equivalent (MMBOE), marks the largest development to date under the offshore Discovered Small Fields (DSF) program.
   
• The chemical & petrochemical vapor recovery units was valued at USD 318.7 million in 2024. The expansion of petrochemical complexes and chemical storage hubs in association with the rising demand for VRUs in naphtha, benzene, toluene, and xylene storage facilities will drive the industry prospects.
   

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• The U.S. dominated the vapor recovery units market in North America with USD 431.9 million in 2024. The rapid deployment of these systems across upstream shale formations is reducing emissions from tank batteries, thereby contributing to industry growth and environmental compliance.
   
• Furthermore, rising demand for VRUs in refineries and gasoline terminals is being driven by the need to meet stricter air quality standards under the Clean Air Act, creating a favorable business environment for advanced vapor recovery technologies.
   
• The North America vapor recovery units market is projected to attain a CAGR of over 5% till 2034. Midstream operators across key regions are increasingly adopting these systems to capture entrained vapors from condensate stabilization systems and gas processing, thereby enhancing operational efficiency and environmental compliance.
   
• For reference, in June 2025, Worley secured a significant contract to provide engineering services and definitive cost estimates for a major pipeline component accounted USD 44 billion for the U.S. based Alaska LNG project.
   
• The Asia Pacific vapor recovery units market holds a share of 23.3% in 2024. Accelerated urban development and environmental policy reforms in emerging economies are driving increased adoption of Vapor Recovery Units (VRUs) across fuel distribution infrastructure.
   
• In addition, ongoing government mandates targeting vapor recovery at fuel stations are expanding the small-scale VRU segment, particularly in urban and semi-urban areas, contributing to a favorable industry outlook and supporting broader emission control initiatives.
   
• The Europe vapor recovery units market was valued at USD 378.5 million in 2024. Supportive regulatory frameworks are catalyzing widespread deployment of these units across storage terminals, refining facilities, and port operations. European seaport terminal operators are increasingly investing in dual-stage VRUs for ship-loading activities, which in turn will fuel industry landscape.
   
• For reference, in February 2025, the EU Commission approved over 550 million French state aid initiative under the EU rules to accelerate the deployment of chemical recycling technologies targeting complex plastic waste streams.
   
• The Middle East & Africa vapor recovery units market will exceed USD 200 million by 2034. Growing environmental scrutiny and regulatory mandates to minimize flaring and vapor emissions from large upstream assets are accelerating the integration of Vapor Recovery Units (VRUs) at production gathering sites.
   
• The Latin America vapor recovery units market will witness a growth rate of over 4.5% through 2034. The increasing adoption of regenerative adsorption systems for high-throughput fuel loading operations will significantly influence the business potential. Regional governments are actively promoting the deployment of VRUs at fuel stations and municipal fuel storage facilities will further drive the industry scenario.
   

Vapor Recovery Units Market Share

• The top 5 companies in the Vapor recovery units industry are Ingersoll Rand, EVONIK, PSG, Cimarron Energy, and ZEECO, contributing around 45% of the market in 2024. The market is characterized by intense competition, driven by increasing environmental regulations and the demand for efficient emission control technologies.
   
• Ingersoll Rand stands out in the vapor recovery units market through its robust engineering legacy and global footprint in compressor technology. The company integrates advanced oil-free reciprocating compressors into its VRU systems, ensuring high reliability, minimal maintenance, and superior vapor recovery efficiency. Its solutions are tailored for upstream and midstream oil and gas applications, offering modularity and scalability.
   
• Evonik’s competitive edge in the vapor recovery units market lies in its advanced membrane and adsorption materials, which are critical for high-efficiency vapor separation. Leveraging its deep expertise in specialty chemicals, Evonik develops tailored polymer-based membranes that offer superior selectivity and durability under harsh industrial conditions. These materials enable compact, low-energy VRU systems ideal for chemical, petrochemical, and refining applications.
   
• PSG Dover, through its Blackmer brand, delivers a strong competitive advantage in the VRU market with its oil-free reciprocating gas compressors specifically engineered for vapor recovery. These compressors are designed for high efficiency, low vibration, and minimal maintenance, making them ideal for oilfield and storage applications.
   
• Cimarron Energy leads in the vapor recovery units market with its integrated emissions management systems, combining compression-based and carbon-based recovery technologies. Cimarron’s VRUs are engineered for high recovery efficiency and are widely used in upstream oil and gas operations. The company’s strength lies in its ability to deliver turnkey solutions that include design, fabrication, and field services.
   
• ZEECO’s competitive edge in the vapor recovery units market is built on its high efficiency activated carbon systems capable of achieving up to 99% hydrocarbon recovery. These systems are engineered for flexibility, handling a wide range of flow rates and vapor compositions across truck, rail, and marine loading terminals. ZEECO’s VRUs are designed to meet the strictest global emission standards, including EPA and MARPOL regulations.
   

Vapor Recovery Units Market Companies

• In 2024, Dover Corporation, the parent company of PSG, delivered strong financial results, reporting total revenue of USD 7.7 billion and earnings of USD 1.4 billion from continuing operations. Reinforcing its commitment to shareholder returns, the company distributed USD 283 million in dividends over the year.
   
• In 2024, Ingersoll Rand reported a strong financial performance, with total orders reaching USD 7.1 billion, marking a 4% year-over-year increase. Revenue grew by 5% to USD 7.2 billion, reflecting sustained demand across its diversified portfolio. The company posted a net income of USD 839 million, translating to earnings of USD 2.06 per share, underscoring its operational efficiency and solid profitability.
   
• In 2024, Kilburn Industries reported operational revenue of USD 39 million. The company recorded a profit before tax of USD 8.5 million during the same period, while net profit stood at USD 6.4 million, reflecting steady financial growth and operational efficiency.
   

Major players operating in the vapor recovery units market are:

• ALMA Group
• BORSIG
• Cimarron Energy
• Cool Sorption
• Evonik
• Flogistix
• Ingersoll Rand
• KAPPA GI
• Kilburn Engineering
• Koch Engineered Solutions
• LeROI
• PETROGAS
• PSG
• Reynold India
• S&S Technical
• SCS Technologies
• SYMEX Technologies
• Tecam
• VOCZero
• Zeeco
   

Vapor Recovery Units Industry News

• In August 2025, Kilburn Engineering entered into a strategic Master Agreement with Komline-Sanderson Corporation (KSC), a global provider of process and environmental equipment based in New Jersey. As part of this collaboration, Kilburn will exclusively manufacture turbo dryers and paddle dryers for KSC, while also delivering engineering design services using advanced CAD tools. The agreement further includes Kilburn providing field services such as installation, commissioning, and maintenance support for KSC’s equipment across global markets.
   
• In April 2025, BORSIG has been awarded a contract to supply a hydrogen membrane unit to a European refinery, reinforcing its position as a key player in advanced gas separation technologies. The unit, part of BORSIG’s Hydrogen Separation Unit (HSU) portfolio, is engineered to recover and enrich hydrogen from process gas streams. Designed to meet the highest technical standards, the HSU offers a cost-effective solution for hydrogen purification, aligning with the industry's push toward cleaner and more resource-efficient processes.
   
• In July 2024, Dover announced the acquisition of Demaco Holland B.V. The company joined OPW’s Clean Energy Solutions division within Dover’s Clean Energy & Fueling segment. The company specializes in cryogenic flow control components including vacuum-jacketed piping, separators, sub-coolers, valves, couplings, loading arms, and level sensors, supporting hydrogen and industrial gas applications.
   
• In June 2024, SCS Technologies launched its latest line of vapor recovery units (VRUs). These pre-engineered systems are designed to be both adaptable and budget-friendly, offering customizable configurations to suit a wide range of operational requirements. The new VRUs highlights SCS’s ongoing dedication advancing the clean energy solutions and reducing emissions across the petroleum sector.
   

The vapor recovery units market research reports include in-depth coverage of the industry with estimates & forecast in terms of revenue (USD Million) from 2021 to 2034, for the following segments:

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Market, By Technology

• Condensation
• Adsorption
• Absorption
• Compression

Market, By Application

• Processing
• Storage
• Transportation

Market, By End Use

• Oil & gas
• Chemical & petrochemical
• Others

The above information has been provided for the following regions and countries:

• North America
  • U.S.
  • Canada 
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Russia
  • Norway
  • Poland
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Indonesia
  • Malaysia
• Middle East & Africa
  • Saudi Arabia
  • UAE
  • Qatar
  • Egypt
  • Oman
  • South Africa
  • Nigeria
• Latin America
  • Brazil
  • Mexico
  • Argentina