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Surface Inspection Market size valued at USD 3 billion in 2022 and is expected to grow at a CAGR of 8% from 2023 to 2032. The market growth is owing to its rising adoption in various industries such as automotive, semiconductor, electrical & electronics, pharmaceutical, and food & packaging. Surface inspection systems have several advantages including cost effectiveness, error reduction, and increased accuracy, aiding manufacturers maintain high-quality products while increasing profits. The escalating demand for high-quality & cutting-edge inspection systems across industries and the increasing cost of labor are the major factors supporting the market revenue.
Globally increasing automotive sales, strict government regulations, and increasing production complexities necessitate an effective monitoring solution that reduces production errors and helps produce better-quality vehicles, thereby supporting surface inspection market value.
Growing technological advancements are positively influencing the surface inspection market demand. The major companies are focusing on developing technical solutions to diversify their product offerings and boost their competitiveness in the market. For instance, in August 2021, Omron Corporation launched the VT-S10 Series, a PCB inspection system. It is integrated with AI, which enables the automation of high-accuracy inspection process for electronics, thereby reducing the need for specialist skills. The VT-S10 series is equipped with the imaging technique and is able to automatically adjust illuminating irradiations, colors, angles, and light intensity, reducing the errors and time required for inspection.
The major factor restraining the global surface inspection market size is the shortage of skilled labors. Surface inspection systems are complex systems that must be handled cautiously. For the management of such advanced systems, skilled labor is required. Workers must undergo extensive training before they can operate complex machinery such as vision systems. Specialized training for these employees is time-consuming. Small businesses cannot afford to invest a lot of money in employee training.
Robots are integrated with the current surface inspection systems to speed up operations, cut costs, and minimize human errors. The automotive, electronics, and food processing industries use these systems, also referred to as vision-guided robot systems. The need for surface inspection systems grows along with the demand for robots. Collaborative robots are widely used in large & established industries such as automotive as well as in small & medium-sized businesses. The need for collaborative vision systems is rising owing to the fast-changing nature of industries. Vision systems on collaborative robots help in examining a variety of shapes & sizes. Moreover, integrated robotic solutions make it possible to access the advantage of robotic vision without the need for programming knowledge.
Based on component, the surface inspection market from camera segment is anticipated to grow significantly through 2032, due to the rising adoption of cameras in various industries. Manufacturers of pharmaceuticals and semiconductors are integrating high-resolution cameras with better picture quality for visual inspection to help them reduce quality errors. They can keep an eye on production processes with the aid of cameras, which also offer reliable inspection outcomes and high standards of control for manufactured goods. Production facilities are also deploying cameras to read serial numbers, detect errors, count objects, and other tasks. Cameras are broadly used in surface inspection systems as they offer a high level of detail and accuracy in the images they capture. The development of embedded processors has increased the capabilities of smart cameras, enabling them to perform inspection tasks on their own. Image sensors integrated into smart cameras range from VGA to 2 megapixels (MP). These cameras are ideal for inspecting large automotive components and detecting smaller defects in images. They are relatively cost-effective and simple to use, providing real-time image processing abilities and subsequently contributing to their widespread adoption.
The surface inspection market from automotive sector will gain remarkable momentum during the forecast timeline, on account of changing vehicle expectations of customers and strict government safety standards. When customers reject a product for even minor scratches, body paint flaws, mirrors, or curved displays, manufacturers must deal with several expenses. Thus, detecting small defects in manufactured products, which sometimes remain unnoticed during manual visual inspection, and the need to produce error-free end products are escalating the demand for surface inspection solutions. Major players are focusing on technological advancements of surface inspection systems for automotive through partnerships & collaborations. For instance, in April 2021, ProovStation announced its partnership with Michelin to develop surface inspection systems for tires and vehicles. It will automatically scan the entire vehicle and then the tire sidewall to collect its make, size, and tread patterns as well as depth. This high precision detection helps in reducing errors and maintaining better quality.
Asia Pacific surface inspection market is slated to witness remarkable growth through 2032, driven by rapid industrialization in developing countries. The presence of major electronics, semiconductor, and automotive manufacturers and the development of quality standard regulations are expected to drive the market for surface vision & inspection systems. Moreover, growing assembly line investments along with the industry's approach to factory automation to achieve high efficiency and minimize human errors are supporting the industry outlook.
The key players profiled in the surface inspection market include Sony Corporation, Basler AG, Cognex Corporation, Allied Vision Technologies GmbH, Omron Corporation, Keyence Corporation, Panasonic Corporation, ISRA Vision AG, and Teledyne Technologies Incorporated. These players have adopted strategies, such as mergers & acquisitions, product portfolio expansion, geographical expansion, agreements, and collaborations, to enhance market penetration.
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