Automotive & Aerospace Steel Market Size - By Material Type, By Product Form, By Application, Growth Forecast, 2026 - 2035

Automotive & Aerospace Steel Market Size

The global automotive & aerospace steel market size was valued at USD 151.5 billion in 2025. The market is expected to grow from USD 159.4 billion in 2026 to USD 227.7 billion in 2035, at a CAGR of 4% according to latest report published by Global Market Insights Inc.

• The global automotive and aerospace steel industries are experiencing substantial changes largely resulting from an increased need for high-performing materials that support new mobility and aerospace technologies. Although volume-wise the aerospace segment is smaller than automotive, it carries a significantly higher value per ton due in part to the focus on utilizing specialized steels such as the maraging and precipitation-hardening grades.
   
• In addition, investment growth in light vehicles and fuel-efficient aircraft types are driving the demand for advanced high-strength steels (AHSS) as well as alloys with properties of corrosion and fatigue resistance, including through their applications in structural and safety-critical applications.
   
• Within the automotive market, one of the main drivers is regulatory pressure placed on car manufacturers to ensure vehicles are lighter and have lower emissions, particularly throughout Europe, the US, and China. Consequently, OEMs are increasingly using AHSS and dual-phase steels in their body structures and crash components to meet National Car Assessment Program (NCAP) safety ratings, while also reducing overall vehicle mass.
   
• The demand for steel in the aerospace sector continues to grow due to aircraft order backlogs at Boeing and Airbus and the increasing demand for civil aviation in Asia Pacific, North America, and the Middle East. High-strength forgings and stainless components used in landing gear, engine shafts, and structural parts are some key applications for steel. Additionally, the development of next-generation jet engines and commercial space vehicles will add to the demand for high-strength, heat-resistant steels created using advanced metallurgical techniques.
   
• Another important trend in the aerospace market is the move toward sustainable and environmentally friendly steel production. Top steel manufacturers such as ArcelorMittal, POSCO, and Tata Steel are significantly investing in hydrogen-based steelmaking, carbon capture, and end-of-life recycling options for steel to support automakers and aircraft manufacturers' sustainability goals focused on Scope 3 emissions.
   

Automotive & Aerospace Steel Market Trends

• The shift to eco-friendly and low carbon steel solutions: Concerns about environmental sustainability in the automotive and aircraft industries are driving a shift to recycling and producing steel as an eco-friendly product, with OEMs like GM, Airbus and BMW calling for their suppliers to produce a low-carbon steel supply chain to meet their Scope 3 emission targets. To satisfy this growing demand, steel producers such as Tata Steel, ArcelorMittal and SSAB are developing carbon capture systems and investing heavily into producing hydrogen-based DRI (Direct Reduced Iron).
   
• Growing demand for advanced high-strength steels (AHSS) and specialty alloys: As structural optimization becomes increasingly important to electric vehicle (EV) manufacturers and lightweight design of aircraft, the demand for AHSS, TRIP and maraging steels will continue to rise. Currently, the automotive sector uses over 60 different grades of steel in one vehicle, and this will likely continue to increase. The aerospace sector is also seeing an increase in the amount of custom-forged ultra-clean steels used in fatigue-critical components like landing gear and turbine engines.
   
• Support from the government for local manufacturing and defense programs: The U.S., EU, and India have put in place Government support initiatives such as the Bipartisan Infrastructure Law (U.S.), Make in India, and the European Clean Steel Partnership which are focused on expanding domestic steel production capacity while simultaneously enabling the establishment of regional manufacturing capability and ultimately enabling two key areas in the production of steel for aerospace and defense (A&D).
   
• Investment in regional manufacturing, capacity development and reshoring of critical materials: Steel Processing and Quality Assurance and Digital Technologies have started to transform the ability to produce quality certified Aerospace Grade steel by applying a modern steel production system (enabled through a combination of AI-Enabled Process Control, Nondestructive Testing, and Digital Twin) as governed by AS9100 certification. The digitalization of the steel manufacturing process enables improved certification, tighter tolerances, predictive maintenance, increased traceability, and the ability for OEMs to comply with regulatory requirements and demonstrate a higher level of performance visibility to customers.
   

Automotive & Aerospace Steel Market Analysis

Based on material type, the automotive & aerospace steel market is segmented into carbon steel, alloy steel, stainless steel, tool steel, advanced high-strength steel (AHSS), maraging steel, and others. Carbon steel dominated the market with an approximate market share of 33.8% in 2025 and is expected to grow with a CAGR of 3.8% till 2035.
 

• Carbon steel's wide acceptance is primarily attributed to its low production costs, excellent recyclability, and versatility as a material in both industries. Carbon steel has many structural applications within the automotive sector.
   
• Carbon steel is still considered the material of choice for commercial vehicles and entry-level passenger vehicles, where there is more emphasis on cost than on performance. The best cost-to-strength ratio for stamping, reinforcing and beam-type products typically occurs with carbon steel unless ultra-high-quality performance is required.
   
• Low-alloy carbon steels have gained performance enhancements recently through microalloying techniques as well as improved means of controlling the rolling process. These methods allow for improvements in weldability, strength, and fatigue resistance without significantly increasing the cost of the product. Also, innovative methods for using bake-hardening grades in automotive panels have increased the amount of dent resistance and formability.
   

Based on product form, the automotive & aerospace steel market is segmented into flat steel products, long steel products, pipes & tubes, bars & rods, forgings, castings, plates & sheets, clad & coated steel, and foils & strips. Flat steel products dominated the market with an approximate market share of 30% in 2025 and is expected to grow with a CAGR of 3.9% through 2035.
 

• Flat steel products represent the highest market share due to their extensive application within automotive body in white (BIW), aerospace skin panels, chassis components, and underbody components. Due to their dimensional adaptability and ease of fabrication throughout value chains, flat steel products are a key part of how value chains are delivered.
   
• Automakers highly depend on hot and cold rolled sheets and coils of AHSS, as they play a vital role in the vehicle crash performance, vehicle structure integrity, and vehicle light weighting.
• Galvanized and electro galvanized flat steel is also being used extensively on vehicle outer panels; it improves corrosion resistance without sacrificing formability.
   
• New technological innovations like tailor welded blanks, laser joining, and nano layer coating will enable flat steels to be more adaptable as electrical vehicle (EV) battery housings, aerodynamic vehicle bodies, and high load aerospace components. They will set new performance levels while keeping the product price down.
   

Based on application, the automotive & aerospace steel market is segmented into automotive and aerospace. Automotive held the largest market share of 75.4% in 2025 and is expected to grow at a CAGR of 3.8% during 2026 to 2035.
 

• The automotive sector is responsible for most of the steel consumption in the automotive and aerospace steel sectors in 2024, as automobile production worldwide has been expanding at an incredible rate. This also means that there will be a considerable amount of the overall structure of automobiles constructed of steel.
   
• Recent trends indicate an increase in the use of high-strength steel for battery enclosures, motor mountings and crash protection structures in electric vehicles (EVs). Additionally, automakers are taking advantage of customized steel grades that meet the dual objectives of weight savings and compliance with crash safety standards.
   

The North America automotive & aerospace steel market is growing rapidly on the global level with a market share of 21.1% in 2025.
 

• Canada and U.S. markets have continued to see strong growth in the automotive and aerospace industries. Strong demand for steel used in equipment for these two sectors was driven by government initiatives to support domestic manufacturing, enhance supply chain resiliency, and establish new industries.
   
• In Canada, there is a strong focus on clean transportation and an increasing emphasis on supporting local production through the Canada/US automotive partnership under the United States-Mexico-Canada Agreement (USMCA). As a result of this increased support, an increasing number of investments have been made in regional steel mills to enable the manufacture of Electric Vehicles (EVs).
   

U.S. dominates the North America automotive & aerospace steel market, showcasing strong growth potential.
 

• The US is considered a key strategic market by many manufacturers due to the implementation of Buy American provisions, the Inflation Reduction Act, and the CHIPS Act, all of which are meant to encourage reshoring and promote electrification.
   
• Major automobile manufacturers in the US (Ford, General Motors, Tesla) are increasing production of EVs domestically, thus resulting in a corresponding increase in demand for both coated and high-strength automotive steel products.
   
• In addition, large aerospace manufacturers (NASA, SpaceX, Boeing, Lockheed Martin), all of whom have large-scale manufacturing facilities and are expanding their space missions, are increasingly placing orders for aerospace-grade forgings, bar steels, and precision tubes.
   

Europe automotive & aerospace steel market held substantial position in the industry with revenue of USD 33 billion in 2025 and is anticipated to show lucrative growth over the forecast period.
 

• The European Union has implemented regulations addressing climate change, spurring massive growth in the production of Green Steel. As part of this effort, major OEM automotive manufacturers such as BMW, Mercedes-Benz, and Volvo have begun sourcing Low Carbon AHSS (Advanced High Strength Steel) and automotive-grade steel in response to regulations requiring suppliers to reduce their CO2 emissions. There is also an expanding aerospace industry due to the Airbus programs operating in France and Germany and through government investment in defense aviation across European Union countries.
   
• In addition, Europe is at the forefront of hydrogen-based steel research and development, with companies such as SSAB and ThyssenKrupp conducting pilot programs to produce fossil-fuel-free steel for the next generation of Electric Vehicles and aircraft components.
•  

The Asia Pacific automotive & aerospace steel market is anticipated to grow at a CAGR of 4.2% during the analysis timeframe.
 

• The Asia Pacific region represents the largest and fastest-growing region in steel production and consumption of automotive applications, led by China, Japan, South Korea and India. China remains a major player in global automotive steel production/consumption, largely due to the country's vast automotive manufacturing base. At the same time, the surge in the production of new energy vehicles (NEVs) has also resulted in increased demand for both advanced high-strength steels and thermal management steels from NEVs.
   

Latin America automotive & aerospace steel accounted for 6% market share in 2025 and is anticipated to show highest growth over the forecast period.
 

• Latin America's automotive steel market is recovering at a steady rate following the COVID-19 pandemic, with Brazil and Mexico both representing the largest producers of automobiles in that region. In addition to this, Mexico has been able to attract foreign direct investment (FDI) and increase production capabilities for electric vehicle (EV) components and batteries because of proper infrastructure development and international trade agreements. 
   

Middle East & Africa automotive & aerospace steel accounted for 5% market share in 2025 and is anticipated to show lucrative growth over the forecast period.
 

• MEA represents an emerging opportunity for the aviation industry. In particular, the UAE and Saudi Arabia have been investing heavily in national carriers, maintenance, repair, and operations (MRO) infrastructure, and space technology and programs, while simultaneously creating automobile manufacturing ecosystems to achieve diversification through Vision 2030 and other plans.
   

Automotive & Aerospace Steel Market Share

The global markets for steel used in automotive and aerospace production are relatively moderate in terms of consolidation; however, over 35% of the world's supply of this type of steel is produced by the top five manufacturers - ArcelorMittal, Nippon Steel Corporation (Japan), POSCO (Korea), Baosteel Group (China), and JFE Steel (Japan). These companies benefit from having a vertically integrated business model that allows for increased efficiency through global production facilities, as well as by having established relationships that span many years with Original Equipment Manufacturers (OEM) in both automotive and aerospace sectors.
 

Joint ventures increased downstream vertical integration and continued innovation in product development are all major drivers of competition in these sectors. For instance, ArcelorMittal has established several joint ventures with automotive OEMs to develop the next generation of advanced high-strength steels (AHSS).
 

Nippon Steel is developing high-strength yet formable steel in mass production quantities; while POSCO continues to advance hydrogen steel-making capabilities to align with zero-emission greenhouse gas (GHG) emissions for future environmental, social, and governance (ESG) goals. Additionally, M&A has increased the number of companies controlling the aerospace value chain by consolidating specialty steel arms in a single entity like POSCO.
 

There are several key competitive factors that suppliers in the automotive and aerospace steel markets use to differentiate themselves: price competitiveness, reliability of delivery, research and development capabilities, and technical services. Many suppliers are now developing unique steel grades specifically designed for applications, such as electric vehicles (EV), defense, or aerospace to ensure compliance with product performance certifications.
 

• ArcelorMittal: ArcelorMittal specializes in producing automotive grades of Usibor, Ductibor, and multimodal steel grades (AHSS, for example) through integrated mills located in Europe and North America. The company also actively pursues lower carbon footprint DRI – EAF routes, as well as collaborating directly with OEM engineers to develop their product designs.
   
• Nippon Steel: Nippon Steel produces NANO-Hiten, ultra-high-strength steels, and electrical steels for use in the traction motors of electric vehicles. They place strong emphasis on delivering consistently high-quality products with thin gauge and excellent formability. Nippon Steel operates through several Joint Ventures in Asia and India, maintaining significant concrete production aligned with the Japanese OEM platforms while also investing in hydrogen production for steel, given CO? regulations become increasingly stringent.
   
• POSCO: The Giga Steel collection from POSCO targets applications where an approximate tensile strength of 1.5 GPa would be ideal for either electric vehicles or for passenger and commercial vehicles of high quality. These products include, but are not limited to, the integration of steel with batteries and motors; taking advantage of Smart Mill technology for making custom coils; and introducing a hydrogen reduction solution (HyREX) specifically designed to fulfill the requirements of customers in response to the need for emission-reducing techniques.
   
• Baosteel: Baosteel, also known as China Baowu Group, serves as the primary supplier of cold-rolled and galvanized sheet steels for use in the domestic automobile market in China. Baosteel is closely associated with numerous domestic and joint venture Original Equipment Manufacturers (OEMs) and is in the process of upgrading many of its cold-rolled lines for applications using AHSS, as well as automobile-grade stainless steels. To address the current issues associated with overcapacity and falling prices, Baosteel is implementing a range of digital logistics and product differentiation approaches to further increase their competitive advantage.
   
• JFE Steel Corporation: JFE Steel Corporation is active in producing and selling ultra-clean metals/plates, for lightweight automotive structures and a few aerospace components. Its strategy involves specializing in niche high-value segments, expanding geographically throughout ASEAN, and employing AI-based metallurgical design techniques to enable quicker customization of steel for OEM safety standards and crashworthiness requirements.
   

Automotive & Aerospace Steel Market Companies

Major players operating in the automotive & aerospace steel industry include:

• Acerinox S.A.
• ArcelorMittal
• Baosteel Group
• Celsa Steel UK
• China Steel Corporation
• Commercial Metals Company
• Daido Steel Co., Ltd.
• Essar Steel
• Gerdau S/A
• Hyundai Steel
• JFE Steel Corporation
• Jiangsu Shagang Group
• Jindal Steel & Power Ltd.
• Kobe Steel, Ltd.
• Mechel OAO
• Nippon Steel & Sumitomo Metal Corporation
• NJR Steel
• Nucor Corporation
• Outokumpu Oyj
• POSCO
• Steel Authority of India Limited (SAIL)
• Steel Dynamics, Inc.
• Tata Steel
• ThyssenKrupp AG
• United States Steel Corporation
   

Automotive & Aerospace Steel Industry News

• In May 2024, With the launch of a brand-new advanced high-strength automotive sheet line, ArcelorMittal began producing lighter body-in-white (BIW) and chassis for electric vehicles in Europe.
   
• In March 2024, The HyREX programme for making low-carbon steel suitable for the production of automotive sheet steel through hydrogen was moved into a larger pilot phase. POSCO expanded this project to conduct tests and gather samples with both Korean and global automakers.
   
• In February 2024, High-efficiency Vertical axis wind turbines made from non-oriented electrical steel components were also confirmed by Nippon Steel with additional investments in the Japanese market. This was announced as a further investment in non-oriented electrical steel production capacity to support the development of traction motors for EV manufacturers.
   
• In November 2023, The first large-scale use of fossil-free steel in heavy-duty commercial vehicles began. This was achieved with the introduction of limited-series production runs in partnership between SSAB and Volvo Group.
   
• In April 2023, ThyssenKrupp Steel awarded contracts for its hydrogen-ready DRI–EAF complex in Duisburg to supply low-CO? flat steel to German automotive manufacturers, solidifying its position as a supplier of sustainable automotive materials.
   

This automotive & aerospace steel market research report includes in-depth coverage of the industry, with estimates & forecasts in terms of revenue (USD Billion) and volume (Kilo Tons) from 2022 to 2035, for the following segments:

Click here to Buy Section of this Report

Market, By Material Type

• Carbon Steel
• Alloy Steel
• Stainless Steel
• Tool Steel
• Advanced High-Strength Steel (AHSS)
• Maraging Steel
• Others

Market, By Product Form

• Flat Steel Products
  • Hot Rolled Sheets/Coils
  • Cold Rolled Sheets/Coils
  • Galvanized Steel (GI, GA)
  • Electro-Galvanized Sheets
• Long Steel Products
  • Wire Rods
  • Rebars
  • Structural Sections
• Pipes & Tubes
  • Seamless Pipes
  • Welded Pipes
  • Precision Tubes
• Bars & Rods
  • Round Bars
  • Flat Bars
  • Square/Hex Bars
• Forgings
  • Open-Die Forgings
  • Closed-Die Forgings
  • Ring Forgings
• Castings
  • Investment Castings
  • Sand Castings
  • Die Castings
• Plates & Sheets
  • Quenched & Tempered Plates
  • Abrasion-Resistant Plates
  • Pressure Vessel Plates
• Clad & Coated Steel
  • Zinc-Coated Steel
  • Aluminum-Coated Steel
  • Organic Coated Steel
• Foils & Strips
  • Ultra-Thin Foils
  • Laminated Strips

Market, By Application

• Automotive
  • Body-in-White (BIW)
  • Chassis & Suspension
  • Powertrain & Engine Components
  • Exhaust System
  • Drivetrain Components
  • Safety Structures
  • EV Components
  • Structural Reinforcements
  • Interiors & Seating
  • Fasteners & Small Components
  • Others
• Aerospace
  • Airframe Structures
  • Landing Gear Systems
  • Jet Engine Components
  • Hydraulic & Fuel Systems
  • Fasteners & Connectors
  • Cabin Interior Structures
  • Military & Defense Aircraft Components
  • Spacecraft & Satellite Components
  • Others

The above information is provided for the following regions and countries:

• North America  
  • U.S.
  • Canada 
• Europe
  • Germany
  • UK
  • France
  • Spain
  • Italy
  • Rest of Europe
• Asia Pacific  
  • China
  • India
  • Japan
  • Australia
  • South Korea
  • Rest of Asia Pacific
• Latin America  
  • Brazil
  • Mexico
  • Argentina
  • Rest of Latin America
• Middle East and Africa  
  • Saudi Arabia
  • South Africa
  • UAE
  • Rest of Middle East and Africa