Polyurethane Spray Equipment Market Size - By Equipment Type, By System, By Power Source, By Technology, By End Use Industry, By Distribution Channel, Growth Forecast, 2025 - 2034

Polyurethane Spray Equipment Market Size

According to a recent study by Global Market Insights Inc., the global polyurethane spray equipment market was estimated at USD 1.05 billion in 2024. The market is expected to grow from USD 1.1 billion in 2025 to USD 1.8 billion in 2034, at a CAGR of 5.5%.

• The polyurethane spray equipment industry is witnessing strong market growth due to technological advancements and other sectors including construction, automotive building insulation in which demand for polyurethane is increasing significantly. Spray equipment has improved with better performance, precision and efficiency along with increased compliance with environmental regulations. Also, due to an increased awareness of energy-efficient building products and sustainable manufacturing practices positively influencing the demand for polyurethane-based products. The demand for energy efficiency and cost-effective insulation options continues to grow, therefore the need for specialized spray equipment remains significant and the polyurethane market continues to develop and grow in productivity.
   
• For instance, the Environmental Protection Agency (EPA) has implemented stricter guidelines under the Significant New Alternatives Policy (SNAP) program, encouraging the use of low-global-warming-potential (GWP) materials in spray foam applications. These regulatory measures have driven manufacturers to innovate and develop advanced spray equipment that meets these standards, thereby boosting polyurethane spray equipment market growth.
   
• The significant dominance of North America in the market over 35% market share can be attributed to several factors. The maturity of the construction industry in North America, and its on-going focus on energy efficiency and sustainable building practices, is helping drive demand for advanced insulation products like polyurethane spray foam. This growth is underpinned by strict regulatory standards, in the form of building codes, which promote high-performance insulation solutions to minimize energy consumption and associated carbon emissions. Compared to their competitors on other continents, North American manufacturers are generally backed by well-established equipment that is often technologically advanced, high-quality, and therefore appealing to a wide customer base from commercial to industrial.
   
• The region has a well-defined distribution network and aftermarket support that contribute to healthy growth in any market. The growing acceptance of spray foam for both new construction and retrofit applications reflects a turnaround to more sustainable options that are ultimately cost-effective. In addition, the presence of premier companies in North America investing in R&D for the development of efficient and environmentally friendly equipment helps sustain the leadership position of these companies.
   
• The portable system segment has become the preferred choice in the global polyurethane spray equipment market, owing to their flexibility and ease of use in varied environments of projects. The growth of portable systems is related to changes within the global market, specifically, an increase in on-site application for projects revolving around construction, repair and refurbishments. The advantages of portable systems allow users to take the equipment needed for their work quickly, and to transport materials into confined areas, and avoid preparing larger equipment for work in small or complex environments. Recent developments in materials that are lightweight and battery-powered equipment are making portable systems even more portable without sacrificing performance. Furthermore, not only can portable systems reduce labor costs, but the systems can adjust to the needs of the individual job, regardless of size.
   
• Furthermore, one of the prime drivers of the market is the booming construction market, especially in emerging economies. Urbanization and developing infrastructure projects are increasing the demand for advanced insulation materials that enhance energy efficiency. Spray polyurethane foam (SPF) is valued for its thermal insulation properties, making it ideal for construction projects requiring a lot of insulation. Unlike rigid board insulation products, SPF can be applied with spray equipment quickly and efficiently, enabling the construction schedule to move quickly and with reduced labor costs. According to the World Bank, urban areas are expected to house 68% of the global population by 2050, driving the need for extensive infrastructure development.
   

Polyurethane Spray Equipment Market Trends

• The polyurethane spray equipment industry is changing due to technological advancements and changing industry standards. One of the key trends is the application of automation and digital controls to spray equipment systems. These advancements enable high levels of precision, lower amounts of waste material, and overall efficiency gains within increasingly demanding applications for high-quality and consistent application. Manufacturers are developing smart equipment which can allow for real time monitoring and alteration to be made, helping to reduce human error and allow for compliance with safety and environmental regulations that are being constantly tightened.
   
• Secondly, there is increasing adoption of eco-friendly and low-emission spray systems. As regulations aimed at reducing volatile organic compounds (VOCs) and other hazardous emissions continue to tighten and differ by country to country, companies are looking for all equipment that can operate not just with eco-friendly materials but that also reduces environmental footprints. This shift is in turn pushing the development of new technologies that use the latest spray systems that work with eco-friendly materials and come with better emissions controls. Also, when paired with portable and lighter weight spray equipment, the idea of being able to do polyurethane application on a wider variety of project sizes and ensuring project delivery in a wider variety of geographical locations has opened the market.
   

Polyurethane Spray Equipment Market Analysis

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Based on the type of segment, the market is further bifurcated into portable and fixed. The portable segment was valued at USD 700 million in 2024 and is projected to reach USD 1.2 billion by 2034.
 

• The portable segment has become the dominant segment because of the inherent flexibility and ease of use in various applications. With increasing demand for onsite applications, especially in construction, repair, and refurbishment projects, this has led to increased use of portable systems which allows easy setting up and movement in tight, complicated environments.
   
• Also, advances with lightweight materials, as well as battery powered technology, have made portability better than ever while still meeting performance requirements. The attractive price point of this category of product for contractors and service providers while allowing a reduction in labor costs and the flexibility to make cost and performance decisions on larger or smaller project scales has meant many contractors are now looking more closely at portable systems and manufacturers will continue to build on this segment growth.

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Based on distribution channels, the polyurethane spray equipment market is segmented into direct sales and indirect sales. The direct segment was valued at USD 700 million in 2024 and is anticipated to grow with a CAGR of 5.6% during 2025 to 2034.
 

• The direct sales segment leads the global market. The main reasons are the strategic advantages, allowing manufacturers to control the sales process as needed and develop a strong relationship with the customer. Direct sales channels allow for tailored solutions, technical support, and/or after-sales service, but it is by nature the most accountable sales channel in the business-to-business selling process, especially for complex equipment like polyurethane spray systems.
   
• Additionally, it eliminates intermediaries, permitting the manufacturer to overcome costly markups between them and the buyer and allows them to be most competitive with pricing. Moreover, as customers search for customized and reliable solutions, the nature of direct sales channels offers a more personalized experience from the beginning, which enhances customer satisfaction and customer loyalty. Therefore, the direct sales segment appears set for continued growth based on these key operational and strategic advantages.
   

Based on equipment type, the polyurethane spray equipment market is categorized into high-pressure spray machines, low-pressure units, plural-component systems, airless spray equipment, and others. The high-pressure spray machines segment was valued at USD 400 million in 2024 and is anticipated to grow with a CAGR of 5.9% till 2034.
 

• The high-pressure spray machines segment has proven to be the largest segment in the global polyurethane spray equipment market. This is due to their ability to give better efficiency in terms of performance of an exceptionally superior coating consistently, especially in large-scale industrial applications. The ability of these machines to apply white or pigmented thick and viscous materials across large areas and effectively cover material surfaces for equal quality penetration, makes high-pressure spray machines the most sought out solution in insulation, roofing, and automotive.
   
• As high-pressure technology has improved, so have the levels of operational control and material waste so their apparent advantage is growing. High pressure spray machines will continue to lead to the high-pressure spray machine segment of the market demand for high-performance, accountability, and reliability.
   
• High-pressure systems tend to be more costly because they utilize the latest technology and are built to handle higher levels of stress. High-pressure system investments are warranted because of their efficiency and longevity in the field. To add to this: Whenever we think of high-performance coatings, there's a burning interest and demand for

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The U.S. dominated the North America polyurethane spray equipment market, which was valued at USD 310 million in 2024 and is estimated to grow at a CAGR of 5.4% from 2025 to 2034, owing to increased developments in infrastructure, and the growing use of energy-saving solutions for buildings. The rising use of spray foam insulation used for thermal maintenance and energy efficiency in both residential and commercial applications has greatly increased the potential for demand.
 

• The increasing number of environmental regulations also boost the use of sustainable insulation materials, prompting those involved in the industry to adopt upgraded polyurethane spray systems that comply with regulations. The U.S. also has a well-established and developed infrastructure as it pertains to production and distribution, which helps substantiate the U.S. market share in the polyurethane spray equipment sector. With these factors it has been considered that growth will remain stable in the market, with North America relying on the U.S. for growth as a market.
   

The polyurethane spray equipment market in Germany is expected to register at a CAGR of 6.2% from 2025 to 2034, supported by its strong industrial base and demonstrations of technological capability. Germany has placed a premium on sustainable construction and building solutions based on energy efficiency, which in turn has placed increased demands on advanced insulating materials and spray foam systems. Germany continues to impose stricter environmental regulations, which compel manufacturers to deploy more environmentally friendly and efficient spraying technologies to keep pace with those regulations.
 

• Germany is a well-established manufacturing environment, and the country continues to invest significantly in research and development, which is paramount to the advancement of spray equipment technology. Thus, Germany as a driving point for market growth, which will facilitate the region's transition to more sustainable and high-performance insulation technologies.
   

The polyurethane spray equipment market in China is set to grow at a CAGR of 6.3% from 2025 to 2034.
 

• Industrialization and urbanization in China are contributing to the country's leadership position in the APAC market. These factors lead to larger demand for insulation and construction materials with better efficiency. With a growing manufacturing sector and infrastructure projects, China's spray equipment will continue to have the highest requirements for quality and productivity.
   
• Moreover, the government initiatives to promote energy savings and sustainable building will provide the opportunity to utilize environmentally friendly insulation solutions in the building industry. With a large domestic market and continued technological advancement driving growth in the market, China is in a strong position in supporting the development and growth of polyurethane spray equipment throughout the APAC region.
   

The polyurethane spray equipment market in Saudi Arabia is expected to experience significant and promising growth at a CAGR of 4.6% from 2025 to 2034, driven by its strategic push to diversify its economy and develop its infrastructure in line with Vision 2030. The country is experiencing a growing demand for energy-efficient building materials, along with a focus on sustainable construction practices, which makes it a positive environment for the adoption of modern insulation technologies such as polyurethane spray systems.
 

• Additionally, rising investment in commercial and industrial projects across the country creates an overall favorable climate for market expansion. Furthermore, the modernization efforts along with the adoption of new technologies in the Kingdom allow for newer spray equipment to be thoroughly deployed. Consequently, these factors create a key market driver in the expanding MEA region with Saudi Arabia.
   

Polyurethane Spray Equipment Market Share

• The top 5 companies in the global polyurethane spray equipment industry are Graco, Nordson, Carlisle Fluid Technologies, SAMES Kremlin, and WIWA, contributing around 18% of the market in 2024.
   
• Graco has focused on growth through innovation by investing heavily in research and development for product innovation and expanding technological capabilities. Graco has also made strategic acquisitions for product diversification and growth into new geographic markets. Graco's emphasis on customer-based solutions and strong after-sales service has provided it with a competitive advantage in the polyurethane spray equipment market.
   
• Nordson has a strategy of technology improvement and operational excellence. The company is implementing a full R&D agenda for developing advanced, high-efficiency spray systems to meet customer needs. Furthermore, Nordson looks to form strategic partnerships and acquire companies that can offer something related to its core product lines, allowing it to maintain a leadership position in the industry while expanding globally.
   
• SAMES Kremlin prioritizes innovation and customer-specific solutions in its growth endeavors. To meet global sustainability trends, it invests in R&D to develop environmentally friendly and energy-efficient spray equipment. Its focus on developing a distribution network and improving customer relationships will help SAMES Kremlin retain a competitive advantage as it expands internationally.
   
• WIWA's strategy focuses on differentiation by continually innovating and customizing products. WIWA invests in applications of many versatile spray systems. The company seeks growth through regional partnerships, and improved service networks to enhance market presence and facilitate continuous growth.
   

Polyurethane Spray Equipment Market Companies

Major players operating in the polyurethane spray equipment industry are:
 

• Carlisle Fluid Technologies
• GlasCraft
• Graco
• HBS Systems
• Isotherm
• LARIUS
• Nordson
• PMC
• Pusmak Machinery
• SAMES Kremlin
• SKS Machinery
• SprayWorks Equipment Group
• Sure Spray
• TRI-Tech USA
• WIWA
   
• Pusmak Machinery distinguishes its products based on its focus on customizable and intelligent spray systems. As a manufacturer of high-pressure polyurethane spray machines, modular systems, and custom solutions, Pusmak Machinery has made an investment in innovation and engineering, and has strict quality control, so we can be confident that the equipment will perform consistently; this is critical to industries that require premium finishes and operating reliability.
   
• SprayWorks Equipment Group has established a reputation for providing a variety of spray equipment that meets their customers' performance and cost requirements. SprayWorks equipment includes portable and stationary polyurethane spray units that have simple and adaptable designs. SprayWorks has an ergonomic, maintenance-free, and adaptable design that is well-suited for potential customers. The company now can call on customers ranging from small manufacturers to large industrial plants, which can only expand their presence in the market.
   

Polyurethane Spray Equipment Market News

• In December 2024, Carlisle Fluid Technologies acquired Reinhardt-Technik, a specialist in polyurethane spray equipment. This strategic acquisition significantly expands Carlisle's capabilities in high-pressure spraying solutions, bolstering its presence in the polyurethane market and potentially increasing its market share. The move positions Carlisle to better serve customers demanding advanced spray application technologies.
   
• In September 2024, Graco launched the industry’s first air spray guns certified for ergonomic performance, emphasizing operator comfort and efficiency. This innovation aims to reduce fatigue and improve productivity in spray applications, reflecting a strategic focus on workplace safety and performance. The certification underscores Graco’s commitment to advancing ergonomic design standards within the industry, potentially setting new benchmarks for tool usability and operator well-being.
   
• In January 2022, Carlisle Polyurethane Systems announced the expansion and rebranding of its Intellathane product line, reaffirming its position as a leader in high-performance spray-applied protective coatings. This strategic enhancement aims to meet evolving industry demands for advanced, durable solutions. The updated lineup reflects Carlisle’s commitment to innovation and quality, strengthening its competitive edge in the market and offering customers improved performance and reliability in protective coating applications.
   
• In March 2022, Graco launched the Reactor 3 Spray Foam Proportioner Systems, marking a significant advancement in insulation technology. These systems offer enhanced precision, reliability, and ease of operation, addressing the growing demand for efficient spray foam applications. By integrating advanced controls and robust design, Graco aims to improve productivity and consistency for contractors, reinforcing its leadership position in the spray foam equipment market and supporting industry standards for quality and safety.
   

The polyurethane spray equipment market research report includes in-depth coverage of the industry, with estimates & forecasts in terms of revenue ($ Bn) & shipment (Units) from 2021 to 2034 for the following segments:

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Market, By Equipment Type

• High-pressure spray machines
• Low-pressure units
• Plural-component systems
• Airless spray equipment
• Others

Market, By System

• Portable
• Fixed  

Market, By Power Source

• Electric
• Gas powered
• Others

Market, By Technology

• Conventional technology
• HVLP (high volume low pressure) technology
• Electrostatic spray technology
• Robotic spray technology

Market, By End Use Industry

• Construction
• Manufacturing/processing
• Consumer goods
• Aerospace & defense
• Automotive
• Others

Market, By Distribution Channel

• Direct sales
• Indirect sales

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada 
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Spain
• Asia Pacific
  • China
  • Japan
  • India
  • South Korea
  • Australia 
• Latin America
  • Brazil
  • Mexico
  • Argentina 
• MEA
  • Saudi Arabia
  • UAE
  • South Africa