Machine Safety Market Size - By Component, By Implementation Type, By Application, By End User, Growth Forecast, 2026 – 2035

Machine Safety Market Size

The global machine safety market size was estimated at USD 6.4 billion in 2025. The market is expected to grow from USD 6.7 billion in 2026 to USD 11.9 billion in 2035, at a CAGR of 6.6% according to latest report published by Global Market Insights Inc.

As a result of increasing expectations by regulatory authorities, investors, and communities, the mining industry is undergoing a major transition towards sustainable practices; as such, there has been an increase in mining operations implemented through environmentally responsible business methods. Traditional mining methods contribute to land degradation, along with water pollution and carbon emissions; therefore, modern mining companies utilize or develop new technologies to reduce these negative environmental impacts. Examples of some of the changes implemented to achieve this goal include utilizing new techniques to reduce environmental impact when extracting mineral resources, minimizing waste, optimizing resource usage, using renewable energy sources (solar, wind), electrifying equipment fleets and installing water recycling systems.
 

Besides the environmental aspects of sustainability, a company's social license to operate will be based on their commitment to sustainability in the mining industry. Companies must provide transparency in their business practices and how they handle waste. In addition, they must restore the area once mining has ceased. Mining companies are now more likely to utilize new technologies that allow them to monitor their operations in real time, conduct low-impact exploration, and track their suppliers responsibly. For mining companies implementing sustainable practices, they have a better relationship with stakeholders, an enhanced brand image, and easier access to capital because the global market is shifting towards investing in companies that are aligned with environmental, social and governance (ESG) objectives.
 

Automation will continue to grow, with industries across the board recognizing the value it creates in enhancing productivity, reducing operating costs and providing a way to fill the need for labor at an ever-increasing rate through the adoption of robotics, advanced sensors, artificial intelligence, and industrial IoT. Many industries are utilizing automation to provide their companies with greater consistency and accuracy in their operations. Further, through an increased use of machines for repetitive and dangerous tasks, companies have also reduced the number of workplace accidents and produced a more stable output. Through increased use of automated processes, businesses can increase their process speed, improve their ability to monitor equipment health in real time and better manage their energy, allowing them to reduce downtime and extend the life of their machinery.
 

Automation has been transforming workforce dynamics by providing new ways to strategically leverage people's talents, moving them away from traditional repetitive manual tasks and into positions with high responsibility that require management supervision, decision-making, and continual improvement by the individual, as well as producing and improving company products. As more industries move towards a smart factory environment through the use of both digital twins and predictive analytics with the use of automation as a competitive advantage, the future of automation in a company will no longer be just about efficiency but rather, will be a core competency supporting the future of your company's business, as well as, making automation part of the overall competitiveness and innovation of your organization.
 

Machine Safety Market Trends

The market for machine safety is changing quickly as manufacturers implement new automation technologies and continue to emphasize operational safety in their work environments. As manufacturers increasingly add smart sensors, safety controls, and connected systems to minimize risk through reduced downtime and meeting the growing expectations of regulation, they are also developing and utilizing advanced technologies including Artificial Intelligence (AI), collaborative robotics (Cobots), and predictive analytics to transform how safety is managed, from a reactive to a data-driven and strategic function. The shift to intelligent, safe, and efficient industrial ecosystems is representative of a much larger trend toward Industry 4.0 and smart factory models.
 

• More factories are introducing more automated, complex machinery. As a result of the increased complexity of machinery, the safety systems used in these factories must develop to accommodate higher levels of machine complexity. Intelligent sensors, safety PLCs, and real-time monitoring tools are being used by industries to detect hazards and automatically shut down equipment when necessary to ensure that humans and machines interact safely and continuously with fewer interruptions in production.
   
• Governments and industry organizations are creating stricter regulatory requirements for workplace accidents and promoting the health of workers. As a result, companies are spending more money on compliant safety equipment to meet the expectations of regulatory authorities. As a result of this trend, organizations must now treat safety as a requirement of doing business, rather than simply something that can be added on when it is convenient.
   
• Manufacturers are using Cobots more often in the manufacturing environment to work side by side with people; therefore, advanced safety systems are necessary to protect both workers and machines. Machine safety solutions include presence detection systems, speed & separation monitoring, & force limiting technologies for collaborative usage and safe interactions between Cobots and persons working in manufacturing. The growth of Cobots will create increased demand for advanced safety solutions and systems.
   
• Traditional safety systems are designed to react and respond once an accident has occurred; however, with today's industrial environment's tendency toward predictive safety, companies can analyze data & use predictive analytics & machine learning, & continuous monitoring to identify emerging risks before they develop into an injury scenario. This proactive approach enhances equipment uptime, reduces maintenance costs, and provides improved trust and reliability in an organization.
   

Machine Safety Market Analysis

Based on component, the machine safety market is divided into presence sensing safety sensors, safety interlock switches, safety controllers/modules/relays, programmable safety applications, emergency stop controls and two-hand safety controls. In 2025, presence sensing safety sensors held the major market share, generating a revenue of USD 2.3 billion.
 

• Industrial environments today are changing rapidly and require new technologies to enhance the safety of employees working in and around dangerous machines. Presence-sensing safety sensors detect when employees or objects enter a hazardous area near a machine and initiate an immediate machine stop if they do. This prevents injury to the operator and provides a safe working environment near automated machines. Since presence-sensing safety sensors do not require direct contact, they are particularly beneficial for applications where using a physical barrier would slow down workflow or limit access.
   
• With the increasing speed and interconnectivity of manufacturing processes, presence-sensing safety sensors enable manufacturers to maintain high safety levels while still working quickly. Presence-sensing safety sensors accommodate changes in workstation layouts, moving machinery, and changes in how employees interact with machines. Developing presence-sensing safety sensors is also essential for creating higher speed manufacturing techniques since many of today’s presence-sensing safety sensors offer higher resolutions and longer sensing ranges than their predecessors. In addition, many are immune to factors that can affect the accuracy of their operation, such as dust or changes in lighting. Therefore, presence-sensing safety sensors are an excellent addition to many industries including packaging, automotive, electronics, material handling, etc. present-sensing safety sensors contain features that allow them to integrate with machine controls so that the machine's safety zone can see and respond almost instantaneously when an employee enters the safety zone.
   
• Presence-sensing safety sensors are expected to continue increasing because safety, automation and regulatory compliance are becoming increasingly important to businesses. As sensing technology continues to improve through integration with smart factory systems, presence-sensing safety sensors are evolving into increasingly intelligent elements of integrated safety systems. Therefore, they will be critical components for both today's industrial safety and for tomorrow's industrial safety strategies.
   

Based on implementation type, the machine safety market is segmented into individual components and embedded components. The individual components segment held the largest share, accounting for 61.3% of the global market in 2025.
 

• Individual components are independent safety components that are installed on the machinery without necessarily being combined into one overall safety system. Businesses use this implementation method if they have older machines in conjunction with newer machines or if the safety requirements of the machines vary significantly from machine to machine. By selecting and installing these components separately, they can configure the safety functions for the machine to the specific hazards and operating conditions associated with the machine, allowing the company to provide targeted protection and more affordable upgrades.
   
• One benefit of an individual component implementation is the flexibility of using the components in conjunction with older machines. Manufacturers can upgrade or retrofit older machines with modern safety capabilities without having to replace the entire control system. This allows for more gradual and cost-effective incremental improvements, which is especially beneficial for small to mid-sized firms. Additionally, if something fails in any of the individual safety components, the maintenance team will be able to service or replace any of the individual components while not affecting the rest of the safety system and will therefore minimize downtime as well as make troubleshooting easier. The modular feature allows organizations to incrementally scale-up their safety systems as their operational requirements change and develop.
   
• Nevertheless, establishing safety using individual components necessitates careful planning and assessment to ensure that components work together properly and have consistent levels of safety coverage. Each component can operate on its own, therefore, the implementation of all components in coordination will often be achieved through additional wiring, additional programming, or additional logic control to synchronize the various safety components together. Although difficulties exist to the use of an individual component implementation approach, there is still overwhelming interest for businesses that wish to ensure compliance through a methodical approach to achieving compliance, as industries become increasingly modernized.
   

Based on application, the machine safety market is segmented into assembly, robotics, packaging, material handling and metal working. In 2025, assembly segment held a major market share, generating a revenue of USD 1.9 billion.
 

• Assembly applications are multi-step, high-throughput processes where the assembly of parts, fastening of parts, and fitting of parts is accomplished through a coordinated effort of operators, robots and conveyor systems working in close proximity to one another. The safety requirements for these assembly applications focus on guarding pinch points, managing access to hazardous areas and providing a means for operators to quickly stop an assembly line if a person enters the work zone. Commonly used presence-sensing safety devices, such as light curtains or laser scanners, interlock switches on access doors, and two-hand control devices for manual fixtures, to prevent unintentional activation of the machinery during part loading and tool changeover. Safety PLCs that are designed to perform these functions are programmed to control emergency stop circuits, speed-monitoring and separation monitoring of collaborative robots, and provide safe torque off capability for servo-drives to limit the exposure of the operator to any risk associated with the assembly operation without impacting on the performance of the assembly operation.
   
• The goal of assembling safely operated machine equipment includes ensuring the safety of workers by maintaining the highest level of industrial production and quality. The best designs of machine safety systems allow for rapid product changeover and a flexible format for arranging production lines due to the use of configurable safety zones and muting configurations that permit parts to be moved past each other while at the same time providing safe protection for the employees who work alongside the machines. Predictive diagnosis and real-time monitoring will alert the maintenance teams of any guard misalignment, malfunctioning sensors or unreasonable machine tripping that will result in the occurrence of a premature machine stop.
   

North America Machine Safety Market

In 2025, the U.S dominated the North America machine safety industry, accounting for around 55.3% and generating around USD 1 billion revenue in the same year.
 

• In the United States, the machine safety industry is driven by strong regulatory enforcement, widespread industrial automation, and a mature manufacturing landscape. U.S. industries from automotive and electronics to food processing and logistics continue to modernize production lines, increasing the need for advanced safety controllers, sensors, and interlock systems. The country’s focus on workplace safety compliance encourages companies to invest in technologies that support predictive maintenance, human machine collaboration, and operational visibility. As American manufacturers adopt more robotics, flexible automation, and smart factory systems, machine safety solutions play a crucial role in ensuring continuity, reducing accidents, and supporting efficient production cycles.
   
• Across North America, the machine safety market benefits from a combination of expanding automation, industrial digitalization, and rising awareness about operational risk management. Both U.S. and Canada are increasing their investments in modern manufacturing infrastructure, supply chain technology, and robotics, which elevates the demand for scalable and integrated safety solutions. The region’s diverse industrial base spanning oil and gas, heavy machinery, automotive, consumer goods, and pharmaceuticals creates strong opportunities for machine safety components that can adapt to varied operational environments. As North America moves further toward Industry 4.0 adoption, companies across the region are prioritizing comprehensive safety architectures that enhance productivity while maintaining compliance with evolving safety standards.
   

Europe Machine Safety Market

Europe market held 24.6% share in 2025 and is expected to grow at 6.3% during the forecast period.
 

• Europe remains one of the most mature markets for machine safety, driven by strict regional safety regulations, strong industrial standards, and a well-established manufacturing base. Industries such as automotive, industrial machinery, food processing, and pharmaceuticals place high emphasis on compliance, prompting widespread adoption of advanced safety components like safety PLCs, light curtains, interlock systems, and emergency stop solutions. The region’s commitment to workplace safety and environmental responsibility continues to shape machine safety strategies across both large enterprises and SMEs.
   
• The region’s push toward digital transformation and smart manufacturing further accelerate the demand for integrated and intelligent safety systems. European companies increasingly incorporate robotics, automated production lines, and connected factory technologies, which require scalable safety architectures to protect workers while maintaining productivity. As businesses move toward greater automation and human–robot collaboration, machine safety solutions serve as enablers of operational efficiency, regulatory compliance, and sustainable industrial growth.
   

Asia Pacific Machine Safety Market

The Asia Pacific leads the market with a share of around 28.9% in 2025 and is anticipated to grow with a CAGR of around 7.1% from 2026 to 2035.
 

• The Asia  Pacific market for machine safety is expanding rapidly due to strong industrial growth, rising automation adoption, and increasing awareness of workplace safety across manufacturing hubs like China, India, Japan, and Southeast Asia. Fast-growing sectors, including electronics, automotive, packaging, and heavy machinery are investing in safety sensors, controllers, and integrated safety systems to support high-speed production and reduce operational risks. APAC’s industrial expansion creates a substantial need for scalable and cost-effective safety solutions suitable for diverse factory environments.
   
• As the region embraces Industry 4.0 principles, manufacturers are transitioning toward smarter, data-driven production systems that require sophisticated safety mechanisms. Growing adoption of robotics, cobots, and automated material handling systems increases the need for reliable presence detection, safe motion control, and real-time safety monitoring. With governments and corporations prioritizing modernization and worker protection, machine safety technologies are becoming foundational to the region’s long-term industrial competitiveness and resilience.
   

Latin America Machine Safety Market

Latin America market is growing at a CAGR of 7.5% during the forecast period.
 

• Latin America is gradually strengthening its machine safety market as industries focus on improving operational safety, reducing workplace accidents, and modernizing outdated equipment. Manufacturing segments such as food and beverage, mining, automotive parts, and general industrial production are increasingly incorporating basic to mid-level safety devices, including interlocks, emergency stop units, and safety relays. While adoption varies across countries, there is a growing trend toward improving plant safety infrastructure to meet rising operational expectations.
   
• As multinational companies expand into the region and local manufacturers upgrade production lines, demand for more advanced safety solutions such as safety PLCs, automation-linked sensors, and machine guarding system is gradually increasing. Efforts to enhance workforce protection, combined with the push toward semi-automation and efficiency improvements, encourage the integration of modern safety practices. Over time, the LATAM market is expected to progress steadily, driven by modernization initiatives, increased awareness, and alignment with global manufacturing standards.
   

Machine Safety Market Share

Rockwell Automation is leading with 12% market share. Rockwell Automation, Siemens, Schneider Electric, OMRON, ABB collectively hold around 30%, indicating moderately fragmented market concentration. These prominent players are proactively involved in strategic endeavors, such as mergers & acquisitions, facility expansions & collaborations, to expand their product portfolios, extend their reach to a broad customer base, and strengthen their market position.
 

ABB is a global leader in industrial automation and electrification, known for delivering advanced machine safety solutions that integrate seamlessly with robotics, motion control, and industrial control systems. The company focuses on creating safer, more efficient manufacturing environments through safety PLCs, safety relays, presence-sensing devices, and functional safety-certified automation hardware. ABB’s strength lies in combining safety with high-performance automation, enabling industries to maintain productivity while ensuring reliable protection for workers and equipment.
 

Schneider Electric is recognized for its wide range of industrial safety and energy management solutions that help manufacturers enhance operational reliability and workplace safety. Its machine safety portfolio includes safety controllers, interlock switches, emergency stop devices, and integrated safety functions built into automation platforms. Known for its emphasis on sustainability and digital transformation, Schneider Electric enables industries to build smarter and safer production systems that align with modern efficiency and compliance requirements.
 

Machine Safety Market Companies

Major players operating in the machine safety industry are:

• ABB
• Banner Engineering
• Emerson Electric
• Honeywell International
• IDEC
• ISE Controls
• KEYENCE
• Mitsubishi Electric
• OMRON
• Pepperl+Fuchs
• Pilz GmbH
• Rockwell Automation
• Schneider Electric
• SICK
• Siemens
   

OMRON specializes in automation technologies with a strong focus on machine safety components such as safety light curtains, laser scanners, safety controllers, and interlock switches. The company is well known for its innovation in robotics safety, human–machine collaboration, and high-precision sensing technologies. OMRON’s approach integrates safety into every layer of automation, from sensors to complete control systems helping factories achieve both high productivity and enhanced operator protection.
 

Honeywell International offers a comprehensive range of industrial safety and automation solutions that support safer manufacturing, process control, and material handling operations. Its machine safety capabilities include advanced sensing devices, emergency shutdown systems, safety-rated controls, and connected safety technologies that enable real-time monitoring of risks. With a long-standing presence in industrial sectors such as energy, aerospace, chemicals, and manufacturing, Honeywell focuses on improving workplace safety, reducing operational hazards, and enhancing overall plant performance.
 

Machine Safety Industry News

• In November 2025, Pilz launched its MYZEL lifecycle platform, a digital safety management environment enabling complete documentation, monitoring, and validation of machine-level safety requirements throughout the equipment lifecycle, supporting compliance with global functional safety standards.
   
• In October 2025, SICK introduced the Visionary AI.Assist safety sensor, a rugged AI-enhanced 3D monitoring system capable of reliable people detection, collision avoidance, and real-time risk assessment in demanding industrial and mobile machine environments under extreme temperature and contamination conditions.
   
• In July 2025, ABB expanded its heavy-duty robot portfolio, highlighting reinforced mechanical safety architecture, controlled energy dissipation mechanisms, and safer collaborative interfacing features tailored for environments requiring strict operator protection during high-force automation tasks.
   
• In June 2025, ABB introduced its new IRB 6730S, IRB 6750S, and IRB 6760 robots, designed for high-payload applications such as die casting, injection molding, and press-tending operations, incorporating enhanced safety-oriented motion control and improved structural rigidity to minimize risk in hazardous production areas.
   
• In April 2025, OMRON released the OL 450S autonomous mobile robot, engineered with full 360-degree safety coverage, intelligent obstacle avoidance, and ISO-aligned safety controls to ensure safe navigation and material handling performance in dynamic industrial environments.
   

The machine safety market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue (USD Billion) & volume (Thousand Units) from 2022 to 2035, for the following segments:

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Market, by Component

• Presence sensing safety sensors
  • Safety edges
  • Laser scanners
  • Safety light curtains
  • Safety mats
  • Safety camera systems
  • Other devices (single & multi-beam devices)
• Safety interlock switches
  • Electromechanical
  • Hinge pins
  • Limit switches
  • Non-contact interlock switches
  • Tongue interlock switches
  • Trapped key interlock switches
• Safety controllers/modules/relays
• Programmable safety applications
• Emergency stop controls
• Two-hand safety controls

Market, by Implementation Type

• Individual components
• Embedded components

Market, by Application

• Assembly
• Robotics
• Packaging
• Material handling
• Metal working

Market, by End Use Industry

• Oil & gas
• Aerospace
• Semiconductor & electronics
• Food & beverages
• Automotive
• Healthcare
• Others

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Spain
• Asia Pacific
  • China
  • India
  • Japan
  • Australia
  • South Korea
• Latin America
  • Brazil
  • Mexico
  • Argentina
• Middle East and Africa
  • South Africa
  • Saudi Arabia
  • UAE