Authors:
Suraj Gujar, Yashanshi Bansal
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Carton Liner Market Size & Share 2026-2035
Report ID: GMI14461
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Published Date: October 2026
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Carton Liner Market Size
The global carton liner market was valued at USD 1.83 billion in 2025, rose to USD 1.92 billion in 2026, and is projected to expand at a 4.8% CAGR (2026–2035) to reach USD 2.94 billion by 2035. The market covers flexible protective liners made from PE, PP, PVC, aluminum foil, paper, and composite films for use in corrugated cartons, bulk containers, gaylord boxes, and IBCs.
Carton Liner Market Key Takeaways
Market Leader: Amcor plc led with over 17% market share in 2025.
Leading Players: Top 5 players in this market include Amcor plc, Berry Global Group, Mondi Group, ProAmpac, Bischof+Klein SE & Co. KG, which collectively held a market share of 55% in 2025.
The carton liner market is shaped by the growing cost of product damage, contamination, corrosion, and moisture exposure during storage and transport. Demand is increasingly anchored in protective-packaging specifications rather than discretionary packaging spend, which strengthens the relevance of barrier consistency, seal reliability, and qualification documentation across logistics-intensive supply chains.
GMI Analyst View
Based on our engagement with packaging channel intermediaries and procurement specialists across key end-use sectors, the global carton liner market reached USD 1.76 billion in 2024, confirming steady volume recovery as supply chains normalized following prior-period disruptions. This trajectory confirms that food, pharmaceutical, and industrial protective-packaging requirements remain structurally supportive, even as raw-material costs and regulatory obligations add near-term complexity for producers.
Carton Liner Market Trends, Growth Drivers & GMI Forecast Outlook
Protective packaging demand is broadening as e-commerce, pharmaceutical trade, and export manufacturing increase the number of shipments exposed to moisture, corrosion, static, and temperature risk. Forecast performance will depend on how effectively converters balance functional performance with recycled-content requirements, material availability, and increasingly exacting customer qualification standards.
Key Drivers
Evidence anchors use cited external data; demand implications and forecast conditions represent GMI analysis.
E-commerce packaging is expanding the installed base of corrugated shipping formats, while flexible formats are gaining importance where goods need protection beyond the outer carton. Smithers identifies continued growth in e-commerce packaging demand, reinforcing the role of liners in managing moisture exposure, contamination risk, and product movement during fulfillment and last-mile distribution.
Pharmaceutical supply chains create a particularly demanding use case because active ingredients, finished dosage forms, and medical-device components often move through multiple storage and transport environments. India's export momentum illustrates the broader expansion of cross-border pharmaceutical logistics, where moisture barriers, static protection, and documented packaging performance can be integral to supplier qualification [3]Press Information Bureau, Government of India. "Regional Chintan Shivir on Pharmaceutical Exports." pib.gov.in.
Industrial export programs further favor liners with validated protection characteristics. Long ocean transit times and complex multi-tier sourcing expose precision parts to corrosion and electrostatic risk, making VCI, ESD, and multi-layer constructions more relevant where packaging decisions are tied to total product-protection cost rather than film cost alone.
Key Restraints
Evidence anchors use cited external data; demand implications and forecast conditions represent GMI analysis.
PE-heavy liner portfolios remain exposed to resin-market cycles, especially where customer contracts limit the speed or extent of cost pass-through. PlasticsToday reported a volatile trading environment marked by disrupted export flows and changing inventory conditions, underscoring the challenge of preserving converter margins while maintaining supply commitments.
European packaging regulation adds a separate, structural cost layer. Regulation (EU) 2025/40 shifts procurement and product-development priorities toward recyclability, recycled-content sourcing, and documentation requirements, raising the commercial bar for conventional multi-layer structures used in industrial transit applications. The resulting design challenge is acute for films that combine dissimilar materials to achieve high barrier performance but lack a clear mainstream recycling route [6]PPWR Packaging. "Ambitious PPWR Objectives for 2030 and 2040." ppwr-packaging.com.
In developing markets, the gap between high-performance barrier requirements and available collection, sorting, and recycling capacity may slow adoption of complex constructions. Converters that can retain protection performance in mono-material or simplified structures are likely to gain a stronger position as brand owners apply end-of-life criteria more consistently across procurement programs.
GMI Analyst View
We see the market separating into two commercial tiers: conventional grades exposed to resin volatility and price competition, and specification-led functional liners with stronger qualification barriers. The latter should command greater strategic attention as customers increasingly value documented protection, recyclability pathways, and supply assurance over the lowest initial packaging cost.
Carton Liner Market Segment Analysis
By Material Type
Polyethylene (PE)
Polyethylene (PE) is the largest material segment within the Carton Liner Market, generating USD 954 million in 2025 and projected to account for 50.0% of market revenue in 2035. Its position reflects the material's balance of moisture resistance, seal integrity, processing familiarity, and cost efficiency across food, chemicals, and agricultural bulk packaging. The material's installed equipment compatibility protects demand, although recycled-content requirements are accelerating development of compliant PE formulations.
Multi-Layer/Co-Extruded
Multi-Layer/Co-Extruded liners are projected to generate USD 471 million in 2035 and expand at a 6.2% CAGR (2026–2035). These structures address applications where oxygen barrier, puncture resistance, and moisture control must be delivered together. Their commercial opportunity is strongest in pharmaceutical, specialty chemical, and electronics logistics, although recyclability requirements will increasingly determine which constructions remain viable.
Polypropylene (PP)
Polypropylene (PP) held an 11.0% revenue share in 2025 and is projected to generate USD 324 million by 2035. PP is suited to applications requiring chemical resistance, stiffness, and tolerance for more demanding handling conditions. Agricultural inputs and fertilizer packaging remain important demand areas, where the material's performance profile can justify use despite broader pressure to simplify packaging structures.
Aluminum Foil
Aluminum foil liners are projected to generate USD 250 million in 2035 and held a 9.0% revenue share in 2025. Their value lies in high-barrier applications where protection against oxygen and moisture is central to product integrity. Pharmaceutical APIs, sensitive chemicals, and long-duration transit programs continue to support foil-containing laminates where polymer alternatives do not meet required protection thresholds.
Paper
Paper liners are projected to reach USD 235 million by 2035 and grow at a 6.3% CAGR (2026–2035). Fiber-based formats are gaining relevance in dry-food, seed, grain, and retail-adjacent logistics where recyclability or compostability is a procurement consideration. Their expansion depends on coating technologies that improve moisture resistance without compromising the end-of-life advantages that distinguish paper formats.
PVC
PVC held a 4.0% revenue share in 2025 and is projected to grow at a 1.9% CAGR (2026–2035). Residual demand remains concentrated in industrial applications requiring chemical resistance and stiffness, but sustainability commitments and regulatory scrutiny constrain broader adoption. Alternative materials are increasingly favored where buyers seek simplified compliance and lower environmental exposure.
By Function
Moisture & Oxygen Barrier
Moisture & Oxygen Barrier liners generated USD 807 million in 2025 and are projected to retain 43.0% of global revenue in 2035. Their scale reflects the universal need to protect dry foods, chemicals, agricultural products, and pharmaceutical materials from humidity and oxygen exposure. Demand remains foundational, while higher-value functional categories capture a larger share of specification-driven upgrades.
VCI (Volatile Corrosion Inhibitor)
VCI liners are projected to represent 19.0% of global revenue by 2035 and grow at a 5.4% CAGR (2026–2035). Their use is tied to automotive components, machinery, aerospace parts, and other metal goods exposed to storage and transit-related corrosion risk. As supply chains lengthen and inventory cycles become more complex, the ability to prevent corrosion without post-packing treatment supports premium procurement.
Thermal
Thermal liners generated USD 275 million in 2025 and are projected to reach USD 440 million by 2035. Demand is concentrated in pharmaceutical cold-chain logistics, fresh-food exports, and temperature-sensitive chemical shipments. Growth depends on the need for passive protection during uncontrolled transit intervals, while recyclable thermal alternatives may broaden adoption where performance requirements are less severe.
ESD (Electrostatic Discharge)
ESD liners are projected to account for 11.0% of global revenue by 2035 and expand at a 5.8% CAGR (2026–2035). Semiconductor, electronics, and precision-assembly supply chains require packaging that reduces electrostatic risk during handling and transport. This segment benefits from increasingly complex electronics trade flows and the rising cost of failure associated with sensitive components.
By Form Factor
Bags (Gusseted & Lay-flat)
Bags held a 55.0% revenue share in 2025 and are projected to generate USD 1.58 billion by 2035. Gusseted and lay-flat formats remain widely used because they conform to variable loads, support manual and semi-automated packing, and can be produced in a broad range of material and functional specifications. Their flexibility makes bags central to gaylord, bulk-container, and corrugated-carton applications.
Rolls/Continuous Film
Rolls/Continuous Film generated USD 532 million in 2025 and are expected to grow at a 5.2% CAGR (2026–2035). Their adoption is linked to automated liner insertion and higher-throughput packaging systems in food processing, pharmaceuticals, and industrial production. Labor reduction and process consistency provide a commercial rationale where packing lines justify automation investment.
Flat Sheets
Flat Sheets are projected to hold 16.0% of market revenue in 2035 and generated USD 294 million in 2025. They remain useful for interleaving, underlayment, and irregular load protection where a preformed bag is not practical. Specialty VCI and foil sheet applications also support demand in metal-component storage and pharmaceutical intermediate handling.
By Thickness
≤50 Micron
≤50 Micron liners generated USD 532 million in 2025 and are projected to account for 27.0% of global revenue in 2035. This band serves cost-sensitive, light-duty applications where minimum adequate moisture protection is the primary requirement. Price competition is strongest in this category, particularly in emerging markets with a large base of commodity film conversion.
51–100 Micron
51–100 Micron liners held a 38.0% revenue share in 2025 and are projected to grow at a 4.6% CAGR (2026–2035). This range represents a widely adopted performance balance for general-purpose bulk packaging, offering practical puncture resistance, seal performance, and moisture control. Its broad use across industries makes it closely linked to overall carton liner demand.
101–150 Micron
101–150 Micron liners are projected to generate USD 706 million by 2035 and grow at a 5.7% CAGR (2026–2035). The range is increasingly relevant for chemical containment, pharmaceutical packaging, and VCI applications that require greater resistance to abrasion and puncture. Specification tightening is supporting migration toward this band where transit damage carries a high product or compliance cost.
>150 Micron
>150 Micron liners are projected to account for 12.0% of revenue in 2035, compared with 11.0% in 2025. These heavy-gauge products serve demanding applications involving oversized metal components, corrosive materials, and large electronic assemblies. Their qualification-led purchasing profile limits exposure to pure commodity competition and supports a comparatively resilient value proposition.
By End Use
Food & Beverage
Food & Beverage generated USD 587 million in 2025 and is projected to represent 31.0% of market revenue in 2035. Moisture control, contamination prevention, and product-integrity requirements sustain use across dry foods, dairy, frozen products, beverage ingredients, and bulk commodity handling. Export growth and cold-chain development reinforce the need for reliable barrier performance in corrugated secondary packaging.
Chemicals & Petrochemicals
Chemicals & Petrochemicals held a 22.0% revenue share in 2025 and are projected to grow at a 4.3% CAGR (2026–2035). The segment requires liners capable of handling polymer pellets, resins, specialty formulations, and other materials exposed to moisture, static, or chemical interaction. Established packaging specifications moderate growth, although specialty chemical trade supports ongoing demand for functional formats.
Agriculture & Fertilizers
Agriculture & Fertilizers are projected to generate USD 412 million by 2035 and grow at a 4.8% CAGR (2026–2035). Corrugated bulk packaging is gaining relevance for seeds, fertilizer products, crop-protection materials, and agricultural concentrates. Demand is supported by formalizing logistics systems and by the need to protect products from moisture and contamination through storage and distribution.
Pharma & Healthcare
Pharma & Healthcare generated USD 238 million in 2025 and is projected to grow at a 6.4% CAGR (2026–2035). The segment requires documented barrier, inertness, and protection characteristics for APIs, finished dosage forms, and medical-device components. Its faster expansion reflects pharmaceutical trade growth and tighter packaging qualification requirements across global manufacturing and distribution corridors.
Cosmetics & Personal Care
Cosmetics & Personal Care are projected to generate USD 176 million by 2035 and held a 6.0% revenue share in 2025. Demand includes packaging for pigment powders, formulation ingredients, fragrance components, and other materials requiring contamination-free and odor-inert transit conditions. Barrier PE and multi-layer formats remain important where product quality is sensitive to moisture or external exposure.
GMI Analyst View
We expect specification depth to matter more than simple volume expansion across the segment landscape. Functional, thicker-gauge, and multi-layer solutions address increasingly costly product-loss risks, while bags retain a durable operational advantage. Sustainable alternatives will advance where performance can be maintained without imposing unacceptable processing or protection trade-offs.
Carton Liner Market Regional Analysis
North America Carton Liner Market Analysis
The North America Carton Liner Market generated USD 495 million in 2025 and is projected to hold 26.0% of global revenue in 2035. The region combines mature food distribution, pharmaceutical manufacturing, chemical logistics, and automated packaging infrastructure. Demand is increasingly directed toward liners that demonstrate food-contact suitability, barrier consistency, and compatibility with high-throughput fulfillment systems.
United States
The United States generated USD 400 million in 2025 and is projected to reach USD 617 million by 2035. Food processing, pharmaceutical distribution, and large-scale fulfillment operations sustain demand for moisture-barrier, roll-format, and preformed bag liners. Documentation requirements and automation adoption strengthen the position of qualified suppliers.
Canada
Canada accounted for 12.7% of North American revenue in 2025 and is projected to grow at a 4.6% CAGR (2026–2035). Agricultural exports, food processing, and cold-chain logistics provide a stable demand base. Grain, canola, pulse crops, and frozen-food distribution support use of moisture-barrier and thermal protective formats.
Mexico
Mexico is projected to generate USD 49 million in 2035 and accounted for 6.5% of North American revenue in 2025. Nearshore automotive, electronics, and consumer-goods manufacturing supports demand for VCI and ESD liners. Agricultural exports also create recurring needs for temperature and moisture protection in corrugated transit packaging.
Europe Carton Liner Market Analysis
Europe held a 22.0% revenue share in 2025 and is projected to grow at a 3.8% CAGR (2026–2035). The region's mature protective-packaging base is being reshaped by requirements for recyclability and recycled content. Food, pharmaceutical, chemical, machinery, and automotive supply chains remain important, but converter investment is increasingly directed toward mono-material and compliant barrier structures.
Germany
Germany is projected to generate USD 124 million in 2035 and accounted for 22.3% of European revenue in 2025. Precision machinery, automotive components, and specialty chemicals support demand for VCI and multi-layer formats. Buyers' focus on documented performance standards strengthens the position of suppliers able to meet demanding technical and compliance criteria.
United Kingdom
The United Kingdom held 18.1% of European revenue in 2025 and is projected to grow at a 3.9% CAGR (2026–2035). Food manufacturing, pharmaceutical distribution, and e-commerce logistics provide the core demand base. Cross-market procurement encourages packaging specifications that can accommodate evolving sustainability expectations without creating unnecessary operational complexity.
France
France generated USD 65 million in 2025 and is projected to reach USD 94 million by 2035. Food processing, cosmetics, chemical production, and agricultural exports sustain demand for contamination-control and moisture-barrier liners. Paper-based alternatives are gaining attention in applications where fiber-based solutions can meet required protection levels.
Italy
Italy accounted for 14.1% of European revenue in 2025 and is projected to represent 13.8% in 2035. Food and beverage processing, metalworking, and machinery exports support a diverse liner requirement. VCI packaging remains relevant for industrial goods, while compliance demands are encouraging converter interest in recyclable material structures.
Spain
Spain is projected to generate USD 63 million by 2035 and grow at a 3.7% CAGR (2026–2035). Fresh-produce exports, food processing, and agricultural supply chains underpin demand for moisture control and contamination protection. Industrial applications provide a secondary opportunity as automotive-component and chemical manufacturing activity expands.
Rest of Europe
Rest of Europe held 18.6% of regional revenue in 2025 and is projected to grow at a 4.7% CAGR (2026–2035). Manufacturing and logistics expansion in Central and Eastern Europe is increasing demand for VCI and ESD formats. Automotive and electronics nearshoring supports a broader market for qualified protective liners across the subregion.
Asia Pacific Carton Liner Market Analysis
The Asia Pacific Carton Liner Market generated USD 771 million in 2025 and is projected to reach USD 1.32 billion by 2035. The region's leadership reflects high manufacturing density and export-oriented supply chains across electronics, automotive, chemicals, food processing, and pharmaceuticals. Demand is broadening from commodity moisture barriers toward functional liners that protect higher-value goods across longer transport routes.
China
China generated USD 347 million in 2025 and is projected to account for 44.3% of Asia Pacific revenue in 2035. Export manufacturing, chemicals, agricultural packaging, and consumer-goods logistics support a large and diversified liner requirement. Environmental policy direction is also increasing interest in material structures that can provide protection with clearer end-of-life pathways.
India
India is projected to generate USD 263 million by 2035 and grow at a 6.6% CAGR (2026–2035). Pharmaceutical exports, food processing, agricultural inputs, and expanding cold-chain infrastructure drive demand for qualified liners. Government-reported pharmaceutical trade momentum underscores the importance of reliable packaging protection across API and finished-dosage-form logistics.
Japan
Japan generated USD 124 million in 2025 and is projected to hold 13.3% of Asia Pacific revenue in 2035. Automotive, machinery, semiconductor, and pharmaceutical supply chains support a mature, premium-oriented liner market. Detailed supplier qualification programs favor VCI, ESD, and high-barrier formats where packaging performance is closely managed.
South Korea
South Korea held 9.0% of Asia Pacific revenue in 2025 and is projected to account for 8.3% in 2035. Semiconductor, display-panel, electronics, steel, and automotive-component exports sustain demand for static-shielding and corrosion-protection liners. The market remains comparatively specification-intensive despite a moderating regional share.
Australia
Australia is projected to represent 4.4% of Asia Pacific revenue in 2035 and generated USD 39 million in 2025. Agricultural exports, food processing, and domestic pharmaceutical distribution shape demand. The market's development is tied to export logistics, cold-chain coverage, and the need to protect goods across long-distance domestic and international transit.
Rest of Asia Pacific
Rest of Asia Pacific held 6.9% of regional revenue in 2025 and is projected to grow at approximately 9.5% CAGR (2026–2035). Manufacturing diversification into Southeast Asia is creating new demand for VCI and ESD liners, particularly in electronics and automotive-component supply chains. Food processing and agricultural exports add a further base for moisture-barrier applications.
Latin America Carton Liner Market Analysis
The Latin America Carton Liner Market is projected to represent 6.0% of global revenue in 2035 and grow at a 4.8% CAGR (2026–2035). Agricultural exports, food processing, pharmaceutical manufacturing, and improving logistics infrastructure support demand. Price sensitivity remains influential, although higher-value barrier applications are becoming more relevant in export-oriented and regulated supply chains.
Brazil
Brazil is projected to generate USD 103 million in 2035 and grow at a 5.2% CAGR (2026–2035). Agricultural exports and fertilizer distribution provide the broadest demand base, complemented by food processing and pharmaceutical manufacturing. Moisture protection remains a central requirement across bulk commodity and ingredient packaging.
Argentina
Argentina accounted for 16.4% of Latin American revenue in 2025 and is projected to represent 15.9% in 2035. Agricultural commodities, oilseeds, grains, and wine exports remain the principal demand base. Market performance is influenced by the need to protect products during storage and export logistics amid a challenging macroeconomic environment.
Rest of Latin America
Rest of Latin America held 27.3% of regional revenue in 2025 and is projected to generate USD 45 million by 2035. Food-processing exports and retail logistics development are supporting gradual adoption of protective liners. Demand is concentrated in applications where moisture control and bulk-container protection offer a clear operational benefit.
Middle East & Africa Carton Liner Market Analysis
The Middle East & Africa Carton Liner Market generated USD 55 million in 2025 and is projected to reach USD 88 million by 2035. Industrial diversification, food processing, petrochemical activity, and pharmaceutical distribution are expanding the need for protective transit packaging. Adoption remains uneven, but long transport distances and challenging climatic conditions strengthen the value of moisture and barrier protection.
Saudi Arabia
Saudi Arabia generated USD 19 million in 2025 and is projected to grow at a 5.3% CAGR (2026–2035). Industrial diversification is broadening demand across food processing, pharmaceuticals, and petrochemicals. Humidity exposure and export logistics support the use of moisture-barrier liners in both domestic and cross-border supply chains.
UAE
The UAE held 25.5% of Middle East & Africa revenue in 2025 and is projected to account for 25.0% in 2035. Its role as a re-export and logistics hub supports demand for liners protecting pharmaceuticals, food products, and consumer goods through multi-leg journeys. Cold-chain and food-processing investments provide additional packaging demand.
South Africa
South Africa is projected to generate USD 16 million in 2035 and accounted for 18.2% of Middle East & Africa revenue in 2025. Food and beverage production, automotive components, pharmaceutical distribution, and chemical activity support a diversified demand base. VCI formats have particular relevance where industrial goods require transit-related corrosion protection.
Rest of Middle East & Africa
Rest of Middle East & Africa held 21.8% of regional revenue in 2025 and is projected to generate USD 18 million by 2035. Food processing, agricultural input packaging, and pharmaceutical distribution are the principal drivers. Market penetration is constrained in some countries by price sensitivity and uneven corrugated-packaging infrastructure.
GMI Analyst View
We believe Asia Pacific will remain the market's central demand engine because manufacturing density, export exposure, and supply-chain complexity make protection requirements difficult to compromise. Europe's regulatory shift is likely to reward compliant innovation, while North America's concentration of food, pharmaceutical, and fulfillment activity supports continued demand for higher-performing liner formats.
Carton Liner Market Share & Competitive Landscape
The carton liner market share structure is moderately concentrated, with the five largest producers accounting for approximately 55% of global revenue in 2025. Scale matters in commodity PE formats through resin purchasing, manufacturing footprint, and proximity to corrugated-packaging customers, while functional grades reward expertise in barrier structures, VCI chemistry, ESD protection, and regulatory documentation.
Amcor plc held a 17% market share in 2025 on a standalone pre-merger basis. Its broad flexible-packaging platform, global manufacturing reach, and experience in multi-layer barrier and recyclable material structures position it to address both sustainability-driven redesign and higher-specification industrial and pharmaceutical requirements.
Berry Global Group held a 14% market share in 2025 on a standalone basis. Amcor completed its combination with Berry Global in April 2025, creating a substantially larger flexible-packaging platform with identified synergies expected through fiscal 2028 [4]Amcor plc. "Amcor Completes Combination with Berry Global." amcor.com. The transaction raises the competitive threshold for mid-tier converters seeking to match portfolio breadth, customer coverage, and technical capabilities.
Mondi Group held a 10% market share in 2025. Its paper-based and functional-packaging capabilities support a differentiated position in European food, agricultural, and industrial applications. The company is well placed to benefit where customers seek fiber-based or recyclable barrier alternatives that remain compatible with existing corrugated-packaging systems.
ProAmpac has a focused position in specialty flexible packaging, including functional film co-extrusion, VCI formulations, and anti-static applications. Its relevance is greatest in industrial and automotive programs where performance qualification, rather than commodity price, determines supplier selection.
Bischof + Klein SE & Co. KG maintains a specialized position in PE liner bags, gusseted films, and composite structures used in industrial bulk-container applications. Its customer relationships in European chemicals and agriculture support demand for application-specific liner configurations.
Sealed Air Corporation, Encore Poly Corporation, Plascon Group, Sancell Pty Ltd, Northern Technologies International Corporation (NTIC)/Zerust, and Cortec Corporation contribute to a diverse competitive field. Regional converters compete through service responsiveness and local manufacturing, while corrosion-control and static-protection specialists compete through formulation knowledge, certification capability, and technical support.
Recent Industry Developments
Amcor Completes Combination with Berry Global (April 30, 2025): Amcor completed its all-stock combination with Berry Global after receiving required regulatory clearances. The transaction expands the combined organization's flexible-packaging scale and technical breadth, intensifying competitive pressure across industrial, food, pharmaceutical, and protective-packaging categories.
EU Packaging and Packaging Waste Regulation Takes Effect: Regulation (EU) 2025/40 establishes a new framework for packaging recyclability and recycled-content obligations. For carton liner producers serving Europe, the regulation is accelerating product reformulation, material qualification, and the development of recyclable mono-material and certified-compliant barrier structures. [5]European Commission. "Packaging and Packaging Waste Regulation (PPWR)." environment.ec.europa.eu
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