BOPP Films Market – Type, Thickness, Production Process, Application– Global Forecast, 2025 – 2034

BOPP Films Market Size

The global BOPP films market size was valued at USD 29.7 billion in 2024 and is estimated to grow at CAGR of 5.7% to reach USD 51.3 billion by 2034. Rising integration of BOPP films in industries like food & beverage, pharmaceuticals, electronics, and others for cost-effective packaging solution is the major factor driving the market growth.
 

The shift toward lightweight, durable, and cost-effective packaging solutions is a primary driver for BOPP films. The use of BOPP is high because of its tensile strength and resistance to moisture which greatly aids in manufacturing flexible packaging that is popular in the confectionery, snack, and ready-to-eat meals segments. For instance, approximately 58% of the demand for BOPP films is reported to be used for packaging food products. BOPP exhibits excellent barrier properties against oxygen and humidity that consumers find useful in terms of convenience, portability, and longer use life.
 

Furthermore, the expansion of the BOPP films industry is also directly proportional to the expansion in the e-commerce sector as they are utilized in protective packaging, labels, and tamper-evident seals to preserve the integrity of products during shipping. For example, according to Statista the world ecommerce market is expanding at impressive rate of 8% for the time frame 2025-2029 and will reach market size of USD 5.8 trillion by 2029 end.
 

BOPP films are becoming more popular in the BOPP films market because of their ability to be recycled and their contribution towards the circular economy. With governments implementing bans on the use of single-use plastics and progressing towards greener policies, adopting BOPP enables brands to lessen their ecological footprint. For instance, in 2025 in response to the requirements set by the new EU Packaging and Packaging Waste Regulation (PPWR), TPL has expanded its product range to include BOPP films. In addition to standard film types, the company now offers specialized products. These include the broad ultra-high barrier portfolio, selected heat-resistant films and low-density matt films.
 

Advancements in production technologies, such as sequential and simultaneous stretching, improve BOPP’s clarity, barrier properties, and printability. Metallization gives value added functionalities best suited for premium branding of BOPP films and for coated versions, heat resistance is enabled for microwaveable packaging. Flexible automation together with new energy consuming processes makes mass production cost effective. Such advances improves the multifunctionality of BOPP in more economically sensitive uses like medical packaging with high barriers and labels with high gloss, thus creating market distinction.
 

BOPP films manufacturer should invest in advanced production technologies like sequential and simultaneous stretching to improve film clarity, barrier properties, and printability. Moreover, manufacturer should tap into the booming e-commerce market by developing films for protective packaging, tamper-evident seals, and labels in order to gain larger market share.
 

BOPP Films Market Trends

• Technological innovations in BOPP film are increasing functionality and broadening applications. High-barrier coatings (such as metallized or transparent oxide layers) enhance oxygen, moisture, and UV light resistance, following strict food safety requirements. Surface treatment advances provide better adhesion for inks and adhesives, essential for high-quality labelling and lamination. Thinner but tougher films are being created to minimize material consumption without sacrificing performance. These innovations serve niche industries such as pharmaceuticals and electronics, where protection and precision are a priority. As an example, in 2024, TOPPAN a global market leader in printing and packaging solutions, has released the news of the development and imminent Indian introduction of GL-SP, an award-winning barrier film for eco-friendly packaging. Biaxially oriented polypropylene (BOPP) is the film material employed for this new product, which has been developed with TOPPAN Speciality Films (TSF) of India.
   
• The demand for strong, light, and safe packaging materials for products while in transit has risen with the development of e-commerce. BOPP films are flexible and strong, therefore, gradually being used in mailer bags, protective covers, bubble wraps, etc. Their use also improves the unboxing experience through seam tearing security features and vivid color printing, which is part of brand imaging strategies. BOPP films will be crucial in increasing the efficiency of shipping logistics and reducing the overall shipping costs as e-commerce continues to grow in certain parts of the world like North America and Asia.
   
• Stringent regulation of food contact materials and environmental concerns is redefining the BOPP market. Conformity to FDA, EU, and other regional safety regulations requires BOPP films that are phthalate-free. At the same time, single-use plastic Producers who invest in certification (e.g., ISCC Plus for recycled material) and closed-loop recycling technologies enjoy a competitive edge. Such a regulatory climate is driving R&D spending to maximize performance while ensuring compliance.
   

BOPP Films Market Analysis

Based on type, the biaxially oriented polypropylene films industry is bifurcated into wraps, bags & pouches, tapes, and labels.
 

• The bags & pouches market held the largest share and was valued at USD 15.9 billion in 2024. These products like stand-up pouches and retail carrier bags are spurred by the online shopping revolution and demand for lightweight and durable packaging. BOPP bags & pouches are suited for e-commerce supply chains because they are puncture-resistant, flexible, and can minimize shipping costs in relation to rigid options which is driving the segment growth.
   
• The warps segment is growing at the fastest rate of 6.7 % for the period 2025-2034. This market is motivated by the increasing need for economic and performance-oriented packaging solutions in the consumer goods and food industries. BOPP wraps have a broad usage in snack foods (chocolate bars, chips), confectionery, and perishables because they have better water resistance, clarity, and preservation of freshness. 

Based on thickness, the BOPP films market is divided into below 15 microns, 15-30 microns, 30-45 microns, and more than 45 microns.
 

• The 15-30 microns segment held the largest market share of 37.6% in 2024 and is expected to continue its domination till the forecast period. 15-30 microns films are valuable for their lightweight properties and cost-effectiveness. This thinner variant caters well to markets where material efficiency and flexibility are paramount such as food packaging, where minimal material use translates to lower production costs and reduced environmental footprint which is driving the market.
   
• The 30-45 microns is anticipated to grow at a decent pace and  reach a market size of USD 14.7 billion in 2034. 30-45 Microns BOPP films comes with increased strength and mechanical durability, properties which are important for higher resistance against puncture, tear, and environmental stress. The thicker coating is more popular in industries requiring strong packaging materials, such as those dealing with industrial goods and high value food items, where both protection and display are of critical importance.
   

Based on production process, the BOPP films market is bifurcated into tenter and tubular.
 

• The tenter segment was valued at USD 17.6 billion for the year 2024. The strongly controlled tentering process is essential in manufacturing films with good clarity, stiffness, mechanical strength, and durability. The process enables manufacturers to precisely control size and surface characteristics, making the films highly sought after for their applications demanding look and high-barrier performance.
   
• The tubular segment is held the market share of 41.6% in the year 2024. The cost advantages and scalability of the tubular process favor this option for volume-driven segment targeting manufacturers like industrial packaging which is responsible for driving market growth in this segment.
   

Based on application, the BOPP films market is divided into food, beverage, tobacco, personal care, pharmaceutical, electrical & electronics, and others.
 

• The food segment is growing at a highest CAGR of 7.1% for the forecast period. That growing international demand for convenient and affordable packaged foods has prompted manufacturers to come up with moisture and oxygen barrier films that ensure product safety and freshness. This is heightened with the changing consumer perception towards convenience and ready to eat foods. Stringent food safety and clean label policies have pushed manufacturers to adopt sophisticated BOPP films which drastically reduce the use of preservatives while still maintaining the quality of the product.
   
• The personal care segment is growing at a significant rate and is anticipated to reach a market size of USD 9.1 billion in 2034. BOPP films are also critical in the packaging of cosmetics, toiletries, and hygiene products where strength and moisture barrier properties are of high significance. The personal care industry’s increased focus on sustainability and eco-friendly options has equally driven the development of lightweight, recyclable, and resource efficient films. Marketers focused on the use of more natural ingredients and minimalistic packaging have increasingly turned to functional marketing and design.

• The U.S. BOPP films market held the highest share of 86.9 % in 2024 in the North America region and is expected to continue its dominance till the forecast period. The market in this country is growing due to the presence of a large number of BOPP manufacturers which are investing heavily in research and development to improve BOPP film properties. For instance, in 2024 Inteplast Group an integrated plastics manufacturer secured International Sustainability and Carbon Certification (ISCC) PLUS verification for its  US-based biaxially oriented polypropylene (BOPP) film facilities. This certification enable Inteplast’s BOPP Films segment to produce and supply materials that are attributed through a mass balance approach and makes it one of the first North America BOPP manufacturer to obtain ISCC PLUS designation. 
   
• The Germany BOPP films market was valued at USD 1.1 billion in 2024. The market in the country is growing due to the government strong emphasis on sustainable packaging solutions alongside rapid technological advancements. Moreover, growing investments form BOPP films manufacturer to increase their production is also expected to boost the market. For example, in 2025 Innovia Films, a material science pioneer which manufactures BOPP films for labels, graphics, packaging and tobacco, has announced the opening of a new line for specialty films at their Schkopau site near Leipzig in Germany. The new line is 8.8 meters wide, can produce 15–50-micron film with a capacity of 35 thousand Kilo Tons annually.
   
• The China biaxially oriented polypropylene films market held the largest market share of 40% in 2024 in Asia Pacific region. The market in the country is growing due to the rapid urbanization and an expanding industrial base. For instance, 5 new BOPP sheet plants were with an average annual capacity of 265,000 Kilo Tons/year were set up in China in first quarter of 2024.
   
• The India BOPP films market is growing at a significant rate and is expected to reach a market size of USD 2.6 billion in 2034. The market in the country is growing due to the increasing demand for flexible and cost-effective packaging solutions. Moreover, the market is also growing due to the heavy investment from BOPP films manufacturer to expand the production capacity. For instance, in 2024 JPFL Films Private Limited, a subsidiary of flexible packaging giant Jindal Poly Films Ltd,  announced a capacity expansion with a new BOPP line in Nashik, Maharashtra. The new line, expected to be commissioned in H2 FY 25-26 will see a capex commitment of USD 29 million.
   
• The Japan BOPP films market is growing at decent pace and is anticipated to reach market size of USD 2.6 billion in 2034. Rising  emphasis on creating packaging materials that offer exceptional clarity, strength, and flexibility, tailored to the needs of premium consumer goods and high-value products is driving the market forward.
   

BOPP Films Market Share

The market is competitive, with players vying for market share through innovation, pricing, and distribution. Taghleef Industries, CCL Industries, Cosmo Films Limited, Gulf Packaging Industries Co. and Oben Group are the top 5 companies accounting for over 30% of the market share. The Key players in BOPP films market are investing in R&D to meet evolving customer needs, such as improved barrier properties and printability, and are responding to global trends towards sustainability.
 

Moreover, to enhance their market positions, major players are increasing production capacity as well as pursuing mergers and acquisitions. For instance, in 2025 Gulf Packaging Industries Co. (GulfPack), a premier Saudi Arabian plastics film manufacturer, and Brückner Maschinenbau have formalized a strategic agreement to significantly expand their longstanding partnership. Under this agreement, GulfPack will install two state-of-the-art 10.4-meter-wide BOPP production lines at its new facility, which also offers space for future developments. This major capital investment will elevate GulfPack’s BOPP film production capacity from 183,000 to approximately 318,000 units per annum, thereby broadening its product portfolio to effectively serve both domestic and international markets.
 

BOPP Films Market Companies

Some of the eminent market participants operating in the BOPP films industry include:

• CCL Industries
• Cosmo Films Limited
• Gulf Packaging Industries Co.
• Inteplast Group
• Jindal Poly Films
• Oben Group
• Polibak
• Polinas
• Sibur Holdings
• Taghleef Industries
• TOPPAN Group
• Toray Industries
• Uflex Ltd.
• Zhejiang Kinlead Innovative Materials
   

BOPP Films Industry News

• In February 2025, Oben Group, a major player in high-quality packaging films with a diverse and innovative product portfolio is set to expand its geographical presence in Latin America  with the establishment of a new state-of-the-art production facility in Monterrey, Mexico. This facility will house the industry’s most advanced BOPP film production line, designed to set new benchmarks in output efficiency, operational speed, and winding diameter. This strategic investment reinforces Oben Group’s commitment to technological leadership and its ongoing efforts to enhance production capabilities in key markets.
   
• In March 2025, TOPPAN Group announced that it has entered into a definitive agreement to acquire 80% of the issued shares of Irplast S.p.A. (Irplast), an Italian based high-performance BOPP film manufacturer.
   

The BOPP films market research report includes an in-depth coverage of the industry with estimates and forecast in terms of revenue in USD Million and volume (Kilo Tons) from 2021 – 2034 for the following segments:

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Market, By Type

• Wraps
• Bags & pouches
• Tapes
• Labels

Market, By Thickness

• Below 15 microns
• 15-30 microns
• 30-45 microns
• More than 45 microns

Market, By Production Process

• Tenter
• Tubular

Market, By Application

• Food
• Beverage
• Tobacco
• Personal care
• Pharmaceutical
• Electrical & electronics
• Others

The above information is provided for the following regions and countries:

• North America 
  • U.S.
  • Canada
• Europe 
  • Germany
  • UK
  • France
  • Spain
  • Italy
  • Netherlands
• Asia Pacific 
  • China
  • India
  • Australia
  • South Korea
  • Japan
• Latin America 
  • Brazil
  • Mexico
  • Argentina
• Middle East and Africa 
  • Saudi Arabia
  • U.A.E
  • South Africa