Automotive Heat Shield Market Size, By Product, By Vehicle, By Material, By Propulsion, By Sales Channel, By Application, By Region Growth Forecast 2026 – 2035

Automotive Heat Shield Market Size

The global automotive heat shield market was estimated at USD 12.5 billion in 2025. The market is expected to grow from USD 13 billion in 2026 to USD 20.4 billion in 2035, at a CAGR of 5.2% according to latest report published by Global Market Insights Inc.

The increasing use of turbochargers in gasoline and diesel engines is driving demand for specialized heat shields. Turbochargers, operating at temperatures often exceeding 1000°C, require robust thermal management. Heat shields protect engine components and vehicle structures, ensuring durability and preventing heat-related issues. They also maintain turbocharger efficiency by minimizing heat loss.
 

Electrification introduces new heat management challenges involving battery packs, power electronics, and charging systems. Automotive heat shields are increasingly deployed to control thermal runaway risks, enhance battery durability, and support safe, efficient operation of EV and hybrid platforms.
 

Rising consumer expectations for vehicle comfort and safety are boosting the demand for better thermal management solutions. Heat shields enhance passenger comfort by preventing heat transfer to the vehicle cabin, crucial in hot climates and high-performance vehicles. Additionally, they improve vehicle safety by protecting flammable components from heat sources, reducing fire risks. As automakers compete to offer superior comfort and safety features, the demand for advanced heat shield solutions continues to grow.
 

Governments worldwide enforce increasingly strict emission, fire safety, and thermal management regulations. Automotive heat shields help OEMs control under-hood temperatures, protect critical components, reduce fire risks, and ensure compliance with evolving environmental and vehicle safety standards across global markets.
 

Continued growth in global vehicle production and the expanding on-road vehicle population directly increase demand for heat shields. Higher manufacturing volumes across passenger and commercial vehicles drive consistent OEM and aftermarket requirements for thermal protection components.
 

Engine downsizing and turbocharging trends elevate operating temperatures within engine compartments. This intensifies the need for advanced heat shielding solutions to protect adjacent components, improve engine efficiency, and ensure long-term reliability in performance-oriented and fuel-efficient vehicles.
 

Automotive Heat Shield Market Trends

OEMs are increasingly adopting lightweight metallic alloys, composites, and advanced insulation materials to reduce overall vehicle weight while maintaining thermal protection performance, supporting fuel efficiency targets and extended electric vehicle driving range.
 

Heat shields are being engineered specifically for battery packs, modules, and power electronics to manage high thermal loads, prevent thermal runaway, and ensure safety compliance in electric and hybrid vehicle architectures.
 

Multi-layer heat shields combining reflective, insulation, and acoustic layers are gaining traction as they offer superior thermal control, noise reduction, and space efficiency compared to conventional single-layer solutions.
 

For instance, in January 2024, APWORKS partnered with Farsoon to leverage the FS422M-4 additive manufacturing machine, accelerating sustainable part production with Scalmalloy. The FS422M-4, featuring 4 lasers and a 425 mm x 425 mm x 550 mm printing area, meets APWORKS' high-quality serial production standards. This collaboration represents a significant advancement in additive manufacturing, offering reliable and sustainable metal component solutions.
 

Volatile prices of raw materials like metals, ceramics, and composites, driven by market demand, supply chain disruptions, and geopolitical factors, impact the profitability and pricing strategies of heat shield manufacturers. Effective procurement management and exploring alternative materials or suppliers are essential to maintain competitive pricing. Additionally, the focus on sustainability may increase costs for eco-friendly materials, complicating cost management further.
 

Underbody heat shields are increasingly used to protect vehicle floors, fuel systems, and battery enclosures from exhaust and road heat, driven by stricter safety standards and the rise of flat-floor EV and hybrid designs.
 

Manufacturers are developing integrated and modular heat shield solutions that simplify installation, reduce part counts, and improve manufacturing efficiency, aligning with OEM efforts to optimize cost, assembly time, and platform scalability.
 

Automotive Heat Shield Market Analysis

Based on product, the market is segmented into single shell, double shell, and sandwich. In 2025, the single shell segment accounted for over 47% of the market share and is expected to exceed USD 9 billion by 2035.
 

• Single shell heat shields remain widely adopted due to low cost, simple manufacturing, and suitability for moderate temperature zones, particularly in mass market vehicles and cost sensitive OEM platforms globally.
   
• Double shell heat shields gain traction as OEMs seek enhanced thermal insulation, durability, and noise reduction for higher temperature applications, turbocharged engines, and premium vehicle architectures worldwide across evolving platforms.
   
• Sandwich heat shields are increasingly adopted for superior multi-layer thermal and acoustic performance, lightweighting benefits, and compact packaging, supporting electrified powertrains and advanced underbody thermal management requirements across global platforms.
   
• In January 2024, Oerlikon introduced a heat shield made from a multi-layer material with a specialized design. This shield features temperature resistance up to 1400 °C, strong mechanical durability against hot gas particle impacts and excellent thermal insulation. This makes them suitable for vehicles requiring reliable heat management without advanced materials or complex designs. As vehicle designs evolve, the balance between performance and cost will drive demand for single-shell solutions.
   

Based on the vehicle, the automotive heat shield market is divided into passenger vehicles and commercial vehicles. In 2025, the passenger vehicles segment held a market share of over 76% and was valued at around USD 9.5 billion. 
 

• Innovations in automotive design and engineering are significantly increasing the demand for advanced heat shields. Modern vehicles with high-performance engines, turbochargers, and electric powertrains generate substantial heat. Automakers are adopting sophisticated thermal management solutions, including lightweight and efficient heat shields made from advanced materials. These innovations enhance engine performance, fuel efficiency, and lower emissions. The continuous drive for improved vehicle performance and safety standards is integrating advanced heat shielding solutions in passenger vehicles.
   
• Passenger vehicles dominate heat shield demand driven by high production volumes, stringent emission norms, turbocharged engine penetration, and rapid electrification increasing thermal management complexity across mass market and premium segments.
   
• Commercial vehicles show steady heat shield demand supported by durability requirements, high engine loads, extended operating cycles, and regulatory focus on thermal safety for trucks, buses, and off highway applications.
   

Based on material, the automotive heat shield market is segmented as metallic, ceramic and composite. The metallic segment dominated the market in 2025 and is expected to grow at a CAGR of 4.7% during the forecast period 2026 to 2035.
 

• Metallic heat shields continue leading due to excellent heat reflectivity, mechanical strength, recyclability, cost effectiveness, and widespread OEM familiarity across exhaust, engine, and underbody applications globally in automotive platforms worldwide.
   
• Ceramic heat shields gain adoption in extreme temperature zones due to superior insulation, fire resistance, and thermal stability, particularly for turbochargers, battery protection, and high-performance vehicles across global markets.
   
• Composite heat shields are increasingly preferred for lightweighting and design flexibility, combining metals, fibers, and polymers to meet OEM efficiency targets and complex thermal requirements across modern vehicle platforms globally today.
   

Based on sales channel, the automotive heat shield market is divided into OEM and aftermarket. The OEM segment held a major market share of 82% in 2025.
 

• OEM channel dominates heat shield sales driven by direct integration during vehicle assembly, long term supplier contracts, platform standardization, and rising thermal complexity in new vehicle architectures across global OEMs.
   
• OEMs increasingly focus on advanced thermal management solutions for pickups, SUVs, and EVs, driving demand for underbody, battery, and power electronics heat shields supporting higher vehicle weight and performance requirements.
   
• Aftermarket heat shield demand grows gradually due to aging vehicle parc, replacement needs, regulatory inspections, and cost-conscious consumers seeking thermal protection solutions post warranty across diverse vehicle fleets globally.
   

The U.S. automotive heat shield market was valued at USD 1.91 billion in 2025 and is expected to experience significant and promising growth from 2026 to 2035.
 

• Growing adoption of turbocharged gasoline engines and hybrid powertrains sustains demand for high temperature exhaust and turbocharger heat shields across passenger and light commercial vehicle segments.
   
• Lightweighting initiatives encourage adoption of composite and multi-layer heat shields to improve fuel efficiency, EV range, and compliance with federal emission and safety standards.
   
• In US, the automotive market is adopting advanced materials for heat shields, including composites and ceramics. These materials offer superior thermal insulation, lightweight properties, and durability, enhancing vehicle performance.
   
• Strong aftermarket demand emerges from an aging vehicle parc, particularly for exhaust and underbody heat shields in high mileage vehicles across diverse climatic conditions.
   

North America region in the automotive heat shield market held a market revenue USD 2.4 billion in 2025 and is anticipated to grow at a CAGR of 7.2% between 2026 to 2035.
 

• Regional heat shield demand remains stable due to high production of trucks and SUVs, which require robust thermal protection for engines, exhaust systems, and underbody components.
   
• Electrification investments by OEMs drive increased use of battery and power electronics heat shields, especially in new EV and hybrid manufacturing facilities across the region.
   
• OEMs increasingly favor modular heat shield designs to reduce assembly complexity, optimize costs, and support shared vehicle platforms across North American manufacturing operations.
   
• Stringent safety and durability expectations promote demand for high performance metallic and composite heat shields in commercial and fleet vehicles.
   

Europe automotive heat shield market accounted for USD 2.3 billion in 2025 and is anticipated to show growth of 3.4% over the forecast period from 2026 to 2035.
 

• Stringent emission regulations and thermal safety standards continue driving adoption of advanced engines and exhaust heat shields across internal combustion, hybrid, and transitional powertrain platforms throughout Europe.
   
• Rapid electric vehicle adoption accelerates demand for battery enclosure, underfloor, and power electronics heat shields supporting thermal stability, passenger safety, and compliance with evolving regulatory frameworks.
   
• European OEMs emphasize lightweight composite and sandwich heat shields to reduce vehicle mass, lower CO₂ emissions, and improve overall energy efficiency across passenger vehicle portfolios.
   
• Growing sustainability focus encourages increased use of recyclable materials, environmentally friendly insulation technologies, and low emission manufacturing processes within regional heat shield supply chains.
   

Germany dominates the Europe automotive heat shield market, showcasing strong growth potential, and held a revenue share of 25% in 2025.
 

• Premium vehicle manufacturing drives strong demand for high performance multi layer heat shields offering superior thermal insulation, noise reduction, and durability for performance oriented and luxury vehicle platforms.
   
• Advanced turbocharged engines and hybrid drivetrains increase heat shield content per vehicle, particularly around turbochargers, exhaust systems, and engine compartments in German manufactured vehicles.
   
• Significant investment in electric vehicle development expands demand for underbody and battery heat shields integrated directly into vehicle architectures for enhanced safety and thermal control.
   
• Germany’s engineering driven automotive ecosystem supports continuous innovation in lightweight metallic and composite heat shields tailored to precision manufacturing and premium quality requirements.
   

Asia Pacific region leads the automotive heat shield market, exhibiting remarkable growth with a CAGR of 5.5% between 2026 to 2035.
 

• High vehicle production volumes across China, Japan, India, and Southeast Asia sustain strong demand for engine and exhaust heat shields in mass market passenger and commercial vehicles.
   
• Rapid growth of electric vehicle production increases demand for battery, underfloor, and power electronics heat shields across regional OEMs and emerging EV focused manufacturers.
   
• Cost sensitivity supports continued dominance of metallic heat shields, while adoption of composite and sandwich designs gradually increases within premium and electric vehicle segments.
   
• Expansion of OEM and Tier-1 manufacturing capacity across the region strengthens long term OEM heat shield demand and supply chain localization.
   

China to experience substantial growth in the Asia Pacific automotive heat shield market in 2025. The market in China is expected to reach USD 3.9 billion by 2035.
 

• China’s aggressive electric vehicle adoption significantly boosts demand for battery pack and underbody heat shields to support thermal safety, durability, and compliance with national regulations.
   
• Large scale domestic vehicle production maintains strong demand for engine and exhaust heat shields in internal combustion and hybrid vehicle platforms still dominating overall volumes.
   
• Local suppliers increasingly invest in advanced materials, automation, and multi layer heat shield technologies to improve competitiveness against global Tier-1 manufacturers.
   
• Government policies promoting EV localization encourage OEMs to source domestically manufactured thermal management components, strengthening the local heat shield supply ecosystem.
   

Latin America automotive heat shield market was valued at USD 975.1 billion in 2025 and is expected to experience substantial growth during the forecast period from 2026 to 2035.
 

• Heat shield demand remains heavily driven by internal combustion vehicle production, with strong emphasis on engine and exhaust applications due to limited electric vehicle penetration.
   
• Cost optimization pressures encourage widespread use of metallic and single shell heat shields across passenger and commercial vehicles produced within the region.
   
• Aftermarket demand grows steadily as aging vehicle fleets require replacement of exhaust and underbody heat shields to maintain safety and performance.
   
• Gradual electrification initiatives begin creating early stage opportunities for battery and underbody heat shielding solutions in selected markets.
   

MEA automotive heat shield market was valued at USD 1.3 billion in 2025 and is expected to experience substantial growth during the forecast period from 2026 to 2035.
 

• High ambient temperatures drive increased demand for effective engine, exhaust, and underbody heat shields to protect vehicle components and improve operating durability.
   
• Commercial vehicles dominate regional demand, requiring robust and long lasting heat shield solutions capable of withstanding heavy duty operating conditions.
   
• Aftermarket sales remain significant due to extended vehicle lifecycles, limited new vehicle penetration, and strong focus on maintenance and replacement.
   
• Emerging electric vehicle adoption in select markets gradually introduces demand for battery and power electronics heat shielding solutions.
   

Automotive Heat Shield Market Share

• The top 7 companies in the automotive heat shield industry are Autoneum, Dana, Boyd, ElringKlinger, Sumitomo Riko, Morgan Advanced Materials, Zircotec contributed around 19.7% of the market in 2025.
   
• Autoneum leads global acoustic and thermal management through integrated, lightweight solutions combining NVH and heat protection. Its Hybrid-Acoustics technologies, strong European OEM relationships, extensive global manufacturing footprint, and early EV battery thermal management focus reinforce long-term competitiveness.
   
• Dana differentiates through integrated thermal, sealing, and gasket solutions, particularly within exhaust and turbocharger applications. Its strengths include multi-layer heat shield expertise, strong commercial vehicle presence, systems integration capabilities, and growing electrification alignment through power electronics thermal management offerings.
   
• Boyd specializes in engineered materials and precision fabrication, enabling customized heat shield and thermal solutions. Rapid prototyping, advanced die-cutting capabilities, strong EV battery thermal interface portfolio, and diversified end-market exposure provide flexibility and resilience across automotive cycles.
   
• ElringKlinger leverages advanced lightweight composites, systems integration, and premium engineering expertise to deliver high-performance thermal management modules. Strong relationships with European OEMs and expanding EV battery, fuel cell, and thermal barrier capabilities support its transition beyond traditional ICE applications.
   
• Sumitomo Riko differentiates through heat-resistant elastomers and polymer expertise, offering integrated heat shield mounting and vibration isolation solutions. Strong Japanese OEM relationships, Asia-Pacific manufacturing scale, and material science capabilities support lightweight, durable thermal and NVH component innovation.
   
• Morgan Advanced Materials leverages deep expertise in ceramics and high-temperature materials to deliver advanced thermal insulation and heat shielding solutions. Its strengths include extreme temperature resistance, EV battery and power electronics protection capabilities, and diversified industrial technology experience supporting automotive innovation.
   
• Zircotec specializes in high-performance ceramic heat management coatings, providing thin, lightweight thermal barriers for exhaust, turbocharger, and underhood applications. Its proprietary plasma-sprayed ceramic technologies enable superior heat reflection, durability, and packaging efficiency for performance, motorsport, and premium automotive markets.
   

Automotive Heat Shield Market Companies

Major players operating in the automotive heat shield industry are:

• Autoneum
• Boyd
• Carcoustics
• Dana
• ElringKlinger
• Freudenberg Sealing Technologies
• Morgan Advanced Materials
• Sumitomo Riko
• Thermo-Tec Automotive
• Zircotec 
   
• Autoneum operates as a global leader in acoustic and thermal management solutions for vehicles, offering a broad portfolio covering engine compartment insulation, underbody systems, heat shields, and wheel arch components, with strong OEM integration, global manufacturing scale, and strategic focus on lightweight and electric vehicle thermal solutions.
   
• Dana delivers integrated thermal, sealing, and drivetrain-related solutions through its thermal-acoustic shielding offerings, differentiating via systems integration with gaskets and exhaust components, strong commercial vehicle presence, expanding electrification alignment, and global manufacturing supporting OEM local-for-local sourcing strategies.
   
• Carcoustics focuses on acoustic and thermal insulation systems for vehicles, providing interior, underbody, and engine compartment solutions, with competitive strengths in lightweight fiber-based materials, sustainability-driven product development, and close collaboration with global OEMs on platform-specific NVH requirements.
   
• Freudenberg Sealing Technologies delivers advanced sealing and thermal management solutions, leveraging deep material science expertise in elastomers and polymers, strong systems integration capabilities, global OEM relationships, and expanding solutions for electric vehicle battery sealing and thermal protection applications.
   
• Thermo-Tec Automotive provides thermal management products and heat protection solutions primarily serving aftermarket and performance segments, differentiating through a broad portfolio of heat wraps, shields, and insulation materials, strong brand recognition, and growing penetration into specialty and motorsport applications.
   
• Sumitomo Riko supplies heat-resistant elastomer-based thermal and vibration management components, differentiating through integrated NVH and heat shielding solutions, strong Japanese OEM relationships, advanced polymer material science capabilities, and a broad Asia-Pacific manufacturing footprint supporting regional automotive production.
   

Automotive Heat Shield Industry News

• In January 2025, the Alliance for Automotive Innovation reported major U.S. CO₂ reductions and substantial EV investment, highlighting unresolved EV thermal management and charging challenges that validate growing demand for advanced heat shield and battery thermal protection solutions.
   
• In December 2025, NHTSA’s proposed rollback of U.S. CAFE standards introduced regulatory uncertainty, yet continued pressure from California and EU regulations sustained global demand for lightweighting and thermal efficiency improvements supporting advanced heat shield adoption.
   
• In November 2024, ICCT projected accelerated EV adoption under EPA multi-pollutant standards, emphasizing thermal management as critical for both ICE cold-start compliance and EV battery durability, reinforcing investment in advanced, dual-purpose thermal and heat shielding technologies.
   
• In July 2024, the EPA released detailed multi-pollutant emissions specifications, including cold-start testing and EV battery durability requirements, providing heat shield manufacturers with clear technical design targets for next-generation thermal solutions aligned with 2027 model-year vehicles.
   
• In April 2024, EPA finalized the most stringent U.S. emission standards to date, sharply reducing CO? targets and creating strong demand for advanced thermal management solutions, including cold-start optimized heat shields, turbocharger insulation, and EV battery thermal protection systems.
   

The automotive heat shield market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue (USD Mn) and volume (Units) from 2022 to 2035, for the following segments:

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Market, By Product

• Single shell
• Double shell
• Sandwich

Market, By Vehicle

• Passenger vehicles
  • Hatchback
  • Sedan
  • SUV
• Commercial vehicles
  • LCV
  • MCV
  • HCV

Market, By Material

• Metallic
• Ceramic
• Composite

Market, By Sales Channel

• OEM
• Aftermarket

Market, By Propulsion

• ICE
• Hybrid
• Electric
  • BEV
  • FCEV
  • PHEV

Market, By Application

• Underbody heatshield
• Engine
• Exhaust
• Turbocharger
• Transmission
• Others

The above information is provided for the following regions and countries:

• North America
  • US
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Spain
  • Russia
  • Nordics
  • Portugal
  • Croatia
  • Benelux
• Asia Pacific
  • China
  • India
  • Japan
  • Australia
  • South Korea
  • Singapore
  • Thailand
  • Indonesia
  • Vietnam
• Latin America
  • Brazil
  • Mexico
  • Argentina
  • Colombia
• MEA
  • South Africa
  • Saudi Arabia
  • UAE
  • Turkey