AC BEV On-Board Charger Market Size - By Rating, Analysis, Share, & Growth Forecast, 2025 - 2034

Report ID: GMI10646
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Published Date: April 2025
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Report Format: PDF

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AC BEV On-Board Charger Market Size

The global AC BEV on-board charger market was valued at USD 11 billion in 2024 and is estimated to reach the value of USD 72.5 billion by 2034, growing at a CAGR of 20.1% from 2025 to 2034. The worldwide ambition to cut emissions in the form of adopting stringent regulations around the world is a key driver for the market. As a reference, the EU's CO2 regulation requires a 55% cut in CO2 from new vehicles by 2030 and a 100% reduction by 2035. Therefore, OEMs are forced to concentrate on EVs, and manufacturers are also incorporating efficient onboard chargers into BEVs, making the demand for sophisticated charging grow.
 

AC BEV On-Board Charger Market

The government shift towards public charging facilities is fuelling the demand for AC BEV onboard chargers since it has an imperative role in promoting the shift towards electric vehicles. The establishment of fast-changing technology is also expanding the EV market by tackling the challenges of charging time and convenience. For instance, the U.S. Department of Energy's (NEVI) program has committed USD 7.5 billion to installing 500,000 public chargers by 2030, with interoperability between charging networks and vehicles, which requires standardized onboard chargers in BEVs.
 

Government subsidy schemes for reducing EV prices are considerably accelerating the AC BEV onboard charger business. This government support combined with advancements in fast-charging technology is making electric vehicles more attractive and accessible to consumers. For instance, China's New Energy Vehicle (NEV) Promotion Policy, by extending purchase subsidies years option of auto taxes for EVs through 2025, has driven a 35% year-over-year increase in BEV sales. Increased volumes of vehicle manufacturing require scalable production of onboard chargers with local suppliers including Huawei and BYD, raising the capacities of their manufacturing to satisfy automaker orders.
 

Government initiatives play an important role in driving the development of the AC BEV onboard charger market as they encourage both consumers and manufacturers to invest in electric vehicle technology. Moreover, collaborations between original equipment manufacturers and local suppliers facilitate a stable supply chain for such critical components. For instance, India's Bharat Charger Standard requires standardized AC charging specifications for all EVs sold domestically.
 

AC BEV On-Board Charger Market Trends

The shift toward high-power charging systems in the AC BEV on-board charger industry is driven by consumer demand for faster charging times and is supported by government innovation programs aimed at promoting electric vehicle adoption. Additionally, advancements in battery technology have enabled higher power charging capabilities, further incentivizing manufacturers to invest in AC BEV on-board chargers with faster charging speeds. For instance, the European Union has allocated Over USD 3 billion for EV technology R&D and has supported the adoption of 22 kW and 43 kW AC chargers in vehicles, including the Renault Megane E-Tech and Mercedes EQE.
 

The integration of bidirectional charging features in AC BEV onboard chargers and government support for vehicle-to-grid (V2G) technologies have further encouraged the development and implementation of fast-charging infrastructure, creating a more sustainable and convenient ecosystem for electric vehicle users. For instance, the U.K. Department for Energy Security and Net Zero’s V2X Innovation Programme has sponsored trials that allow EVs to supply power back to grids during peak demand.
 

Automakers and suppliers are adopting modular AC charger architectures to simplify production and reduce costs while also improving the efficiency and reliability of charging systems. For instance, India’s FAME-II schemes, which subsidizes localized EV parts, has encouraged companies, including Tata Motors and Mahindra to deploy modular chargers that use common components across multiple vehicle platforms. These designs reduce per-unit costs by 20–30%, making EVs more affordable for consumers while at the same time accelerating the shift to electric vehicles.
 

Automakers are now focusing on lightweight and compact AC onboard chargers to boost electric vehicle range and design flexibility, ultimately enhancing the overall performance and appeal of electric vehicles in the market. Additionally, advancements in fast-charging technology are also being prioritized to further reduce charging times and increase convenience for EV users. For instance, Japan’s 2030 Green Growth Strategy drives this shift by requiring a 30% reduction in EV component weight by 2030.
 

AC BEV On-Board Charger Market Analysis

AC BEV On-Board Charger Market Size, 2022 - 2034 (USD Billion)
  • The AC BEV on-board charger industry was valued at USD 6.7 billion, USD 8.6 billion, and USD 11 billion in 2022, 2023 and 2024, respectively. The electric vehicle industry is currently working to unify charging protocols so that all EVs and charging points coexist seamlessly, doing away with compatibility problems so drivers can fill up at any stop without difficulty. Governments and automakers are coming together to adopt common standards, including CCS and CHAdeMO, making it easier to charge while persuading more individuals to make the transition to electric vehicles.
     
  • Concurrently, smart charging technology is coming a long way, enabling users to monitor and regulate their charging processes remotely with mobile apps, schedule off-peak charging to get cheaper electricity rates, and even connect to residential solar power systems for more renewable energy utilization.
     
  • These smart capabilities save consumers money and help stabilize the electrical grid by making the most of when and how EVs are charged. Through the intersection of universal charging standards and intelligent technology, the sector is developing a more user-friendly and efficient charging experience that will drive faster adoption of EVs while making it easier and less expensive to own for everyday user.
     
AC BEV On-Board Charger Market Revenue Share, By Rating, 2024
  • Based on rating, the AC BEV on-board charger market is divided into 11 kW, > 11 kW to 22 kW, > 22 kW. The > 11 kW to 22 kW AC on-board charger industry shares over 48% in 2024. The 11 kW on-board AC charger segment has a strong market position due to the cost benefits associated with it, as these systems involve less sophisticated power electronics and lesser thermal management complexity than high-power options, thereby incurring greatly reduced manufacturing expenses. For instance, the Tata Nexon EV from Tata Motors utilizes a 7.2 kW charger that contributes to the price of the car remaining below USD 18,000, making it India's cheapest electric SUV.
     
  • The growing popularity of > 11 kW to 22 kW chargers resulted from their smooth integration with existing electrical infrastructure. Most residential buildings and urban charging stations can readily support this power level without expensive upgrades, making them ideal for overnight charging solutions. Models including the Nissan Leaf demonstrate this practicality, offering 6.6 kW charging that perfectly matches typical household electrical capacities across global markets.
     
  • Despite growing industry focus on ultra-fast charging solutions, >22 kW AC onboard chargers maintain a crucial position in the market by serving premium EV segments and commercial applications. The Mercedes EQE's 22 kW charger, for instance, enables full overnight charging for its 600+ km range while remaining compatible with high-power public AC stations, appealing to luxury buyers and corporate fleets.
     
U.S. AC BEV On-Board Charger Market Size, 2022 – 2034 (USD Billion)
  • The U.S. AC BEV on-board charger market was valued at USD 0.9 billion, USD 1.2 billion, and USD 1.6 billion in 2022, 2023 and 2024, respectively. Government incentives including the U.S. Inflation Reduction Act fuels EV adoption by providing tax credits for high-power charging installations. This trend forces competitors to advance their charging systems, creating a domino effect throughout the market as manufacturers attempt to keep pace with the need for quicker charging capabilities. As consumers increasingly value efficiency and convenience, pressure mounts on manufacturers to innovate and remain competitive in the expanding EV market.
     
  • The European market continues to lead in advanced AC charging technology adoption, with premium automakers including Mercedes-Benz and Renault implementing cutting-edge onboard chargers in their top models, including the EQE and Megane E-Tech. They are designed specifically to leverage the region's rapidly expanding high-power charging infrastructure that now covers major urban centres and transportation corridors.
     
  • The Asia-Pacific markets will grow at a CAGR of over 21% by 2034. The region remains a cost-sensitive region, where price shapes charger development strategies. This has been displayed by BYD's Dolphin and Nissan's Leaf, which incorporate cost-optimized charging systems supported by comprehensive government incentive programs in China and South Korea that effectively lower ownership barriers for mainstream consumers.
     
  • The Middle Eastern markets present a unique scenario where luxury electric vehicles, including the Lucid Air, dominate consumer preferences with their high-performance charging systems tailored for affluent buyers. This is further supported by substantial investments in premium charging infrastructure at commercial centres and residential developments across the UAE and Saudi Arabia.
     
  • Latin American nations are pursuing varied strategies for charger deployment, with Chile making significant investments in public fast-charging networks that encourage automakers to equip vehicles. This includes Volkswagen's ID.4 with compatible high-power systems, while Brazil and Mexico focus on delivering affordable charging solutions for price-sensitive consumers through models as JAC's E-J7.
     

AC BEV On-Board Charger Market Company Share

The top 5 companies, BorgWarner Inc., Delta Energy Systems, Eaton Corporation, STMicroelectronics, and Valeo shape the AC BEV onboard charger global market. These companies collectively hold 35% of the total market share. Their dominance is attributed to factors including strong brand reputation, technological innovations, reliability, and high customer satisfaction, cementing their status as preferred manufacturer and suppliers in the sector.
 

BorgWarner Inc. is transforming the AC BEV onboard charger market by creating fast, tough chargers that push electric cars forward. They take new tech and make charging better for everyone. At their U.S. plants, post purchase of Delphi Technologies in 2020, they built a 22-kW charger for electric trucks, which cuts charge time and helps big vehicles go green. BorgWarner mixes smart ideas with efficient work, showing the market how chargers can power up the future.
 

Delta Energy Systems is a prominent manufacturer with smart chargers that save energy and charge super quick. In Japan, in 2024, they rolled out an 11-kW charger for the Nissan Leaf, adding 40 miles in one hour. Delta’s work makes the market bigger by proving chargers can be fast and green at the same time.
 

Eaton Corporation is shaping the market by building reliable chargers for homes and fleets, making EVs fit into daily life. They turn charging into something simple. In Canada, in 2023, they set up a 7.2 kW charger for school buses, keeping them ready for kids. Eaton shows the market how chargers can handle big jobs, encouraging more people and businesses to switch to electric and grow the industry.
 

STMicroelectronics is changing the market with compact chips that make chargers fast and strong. They spark new ideas in EV tech. At a 2024 show in China, they launched a 22-kW chip for the BYD Song EV, cutting charge time by 20 minutes. STMicroelectronics helps the market grow by making chargers smarter, showing carmakers how small parts can lead to big wins.
 

Valeo is driving the market with light, speedy chargers that make electric cars cooler and cheaper. They boost EV popularity worldwide. In Europe, in 2023, they made an 11-kW charger for the Peugeot e-208, charging half the battery in two hours. Valeo’s ideas make the market stronger by attracting more drivers, proving chargers can be light and powerful.
 

Some of the key market players operating across the AC BEV on-board charger industry are:

  • Alfanar Group
  • AVID Technology Limited
  • Bell Power Solution
  • BorgWarner Inc.
  • BRUSA Elektronik AG
  • Current Ways Inc.
  • Delphi Technologies
  • Delta Energy Systems
  • Eaton Corporation
  • Ficosa International SA
  • innolectric AG
  • Kirloskar Electric Company
  • Powell Industries
  • Stercom Power Solutions GmbH
  • STMicroelectronics
  • Toyota Industries Corporation
  • Valeo
  • Xepics Italia SRL
     

AC BEV On-Board Charger Industry News

  • In January 2025, Delta Energy Systems debuted its 22-kW onboard charger with solar synchronization at CES 2025, designed for Toyota’s upcoming bZ5X SUV. The system, funded by Japan’s Green Innovation Fund, reduces grid dependence by 40% and will enter production in mid-2025.
     
  • In April 2024, Valeo announced a joint venture with STMicroelectronics to produce silicon carbide (SiC) onboard chargers, targeting a 30% efficiency boost. The partnership, backed by France’s USD 1.5 billion "Green Tech Fund," will supply Renault’s next-gen EVs starting Q1 2025.
     
  • In March 2024, BorgWarner Inc. was awarded a over USD 200 million contract by the German Federal Ministry for Economic Affairs to supply 22 kW bidirectional onboard chargers for public fleet vehicles, including Deutsche Post’s electric vans. This aligns with Germany’s "Climate-Neutral Mobility 2030" initiative and follows BorgWarner’s 2023 acquisition of Delphi Technologies, which expanded its charger IP portfolio.
     
  • In February 2024, Eaton Corporation secured a USD 48 million U.S. Department of Défense contract to develop ruggedized 11 kW onboard chargers for electric military vehicles, leveraging its work with Rivian’s EDV vans. Deliveries begin in late 2025.
     

This AC BEV on-board charger market research report includes an in–depth coverage of the industry with estimates & forecast in terms of volume in ‘Units’ and revenue in ‘USD Billion’ from 2021 to 2034, for the following segments:

Market, By Rating

  • 11 kW
  • > 11 kW to 22 kW
  • > 22 kW

The above information has been provided for the following regions and countries:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Norway
    • Germany
    • France
    • Netherlands
    • UK
    • Sweden
  • Asia Pacific
    • China
    • Japan
    • India
    • South Korea
    • Australia
  • Middle East & Africa
    • Saudi Arabia
    • UAE
    • South Africa
  • Latin America
    • Brazil
    • Argentina

 

Authors: Ankit Gupta, Shashank Sisodia
Frequently Asked Question(FAQ) :
Who are the key players in the AC BEV on-board charger industry?
Prominent participants in the industry include Alfanar Group, AVID Technology Limited, Bell Power Solution, BorgWarner Inc., BRUSA Elektronik AG, Current Ways Inc., Delphi Technologies, Delta Energy Systems, and Eaton Corporation.
What was the value of the U.S. AC BEV on-board charger market in 2024?
How big is the AC BEV on-board charger market?
What was the value of the > 11 kW to 22 kW AC BEV on-board charger industry in 2024?
AC BEV On-Board Charger Market Scope
  • AC BEV On-Board Charger Market Size
  • AC BEV On-Board Charger Market Trends
  • AC BEV On-Board Charger Market Analysis
  • AC BEV On-Board Charger Market Share
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    Base Year: 2024

    Companies covered: 18

    Tables & Figures: 36

    Countries covered: 19

    Pages: 153

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