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Recyclable Thermosets Market Size, Industry Outlook Report, Regional Analysis, Application Development, Price Trends, Competitive Market Share & Forecast, 2024 – 2032

  • Report ID: GMI258

Recyclable Thermosets Market Size

Recyclable Thermosets Market will register significant growth between 2024 and 2032, driven by growing research and development efforts aimed to simplify thermostat recycling. Innovations in materials and processes have paved the way for more efficient and sustainable recycling methods. This surge in R&D not only addresses environmental concerns but also reflects a commitment to creating a circular economy where recyclable thermosets play a pivotal role. 

In December 2023, Researchers at the University of Bath and the University of Surrey pioneered a method for integrating degradable bonds into thermoset polymers, enhancing their recyclability. The results of their study were disclosed in a freely accessible paper presented in the RSC journal Polymer Chemistry. The team formulated an array of polymer gels, strategically implanting fracturable bonds at diverse locations within the composition. This inventive strategy seeks to tackle hurdles associated with recycling thermoset polymers and offers the potential for promoting eco-friendly materials across diverse applications.

This growing commitment to sustainable practices aligns with environmental concerns, prompting industries to seek recyclable alternatives. As advancements in recycling technologies progress, the demand for recyclable thermosets is set to surge, offering a promising solution for environmentally conscious industries and contributing to the circular economy.

The recyclable thermosets market experiences a surge in demand fueled by continuous product launches and innovations from companies. As industry leaders introduce novel formulations and recycling technologies, the market witnesses heightened interest. Companies are developing recyclable thermosets with improved properties, catering to diverse industrial applications. The drive for sustainable practices and eco-friendly solutions propels the adoption of these advanced materials, reflecting a growing market trend where product launches and innovations play a pivotal role in meeting the rising demand for recyclable thermosets.

In August 2023, Empa, the Swiss federal laboratories for materials science and technology, created a recyclable, repairable, and flame-retardant plastic based on epoxy resin. The innovative material, outlined in the Chemical Engineering Journal, maintains the favorable thermomechanical properties of epoxy resins while being recyclable and repairable. Epoxy resins are typically thermosets, preventing reshaping once hardened. However, Empa's epoxy resin, developed in collaboration with national and international partners, breaks this mold by incorporating a functional molecule from the phosphonate esters class, allowing reshaping similar to thermoplastics.

Stringent environmental regulations and policies aimed at reducing plastic waste are compelling industries to explore recyclable alternatives, including thermosets. Compliance with these regulations encourages companies to invest in materials that align with circular economy principles, fostering the recyclable thermosets market growth.

Recyclable thermosets face challenges, primarily due to the complexity of breaking down their crosslinked structures, hindering efficient recycling processes. The technical difficulty in developing cost-effective methods for dismantling thermoset materials poses a restraint. Additionally, the limited availability of recycling infrastructure and facilities for these specialized materials contributes to slower market adoption. Overcoming these technological and infrastructural barriers is essential to fully unleash the potential of recyclable thermosets, aligning with sustainability goals in a circular economy.

Recyclable Thermosets Market Trends

The recyclable thermosets industry is witnessing dynamic trends fueled by the emergence of innovative recycling techniques. Advancements in chemical and mechanical processes are revolutionizing the dismantling of crosslinked structures in thermosetting materials, enhancing their recyclability. This trend is reshaping the market landscape, making recyclable thermosets more viable and attractive to industries seeking sustainable solutions. The continuous development of cutting-edge recycling technologies underscores a growing commitment to eco-friendly practices, positioning recyclable thermosets as a key player in the evolution towards a more sustainable and circular economy.

Citing an instance, in March 2022, Northwestern University researchers utilized basic chemistry to tackle persistent challenges in recycling a substantial portion of today's plastics, materials that Professor John Torkelson states harbor significant embedded energy. Torkelson, a professor in the McCormick School of Engineering, unveiled seven innovative techniques at the American Physical Society, demonstrating how to convert tires and comparable thermoset polymers into recyclable materials. This breakthrough research addressed sustainability concerns, offering solutions to mitigate fires, pollution, and economic losses linked with synthetic polymer waste, contributing to advancements in the recycling landscape.

Recyclable Thermosets Market Analysis

Recyclable thermosets industry share from the energy recovery process segment is poised to grow at a significant rate. The process includes an effective means to minimize the number of organic materials through incineration. Given the drawbacks of the mechanical process, the energy recovery process has come up as a viable recovery solution to propel the recovery of its embedded energy. Energy recovery has become popular as one of the most resource-efficient solutions compared to landfilling. 

Unsaturated polyester resin (UPR) will observe a sizable growth owing to increased demand from cost-sensitive industries, including construction and transportation. UPRs are sought in a range of thermosetting applications, partly attributed to their cost-effective nature. The resin has become widely popular as a commercially essential thermosetting matrix for materials for composites. The global recyclable thermosets market value will surge with the increasing application of gratings, tanks, sanitary ware, and high-performance components for the transportation, automotive, and marine industries. 

The trend for recyclable thermosets industry will be pronounced in the automotive industry, especially sports cars, owing to the lightweight feature of recyclable thermosets. The end-use industry has augmented the penetration of composite parts to keep up with the market demands. Another driver for recycling thermosets is the fact that carbon fiber parts are made in high volume, and a high share of the raw materials goes to waste. Carbon fibers will be warranted to reduce greenhouse emissions through the reduction in fuel consumption, thereby driving recyclable thermosets industry growth. 

Europe will remain at the forefront of the global recyclable thermosets market. The content of composite materials used in the U.K., France, Germany, and Italy has surged drastically in the past several years. It will be complemented by the rapid adoption of recycling techniques and the development of new technologies. With its durability, excellent high temperature, and mechanical properties, leading companies will continue to expand the penetration of thermoset resins across the region. 

Recyclable Thermosets Market Share

Major companies operating in the Recyclable thermosets industry are:

  • Connora Technologies
  • Adesso Advanced Materials Inc.
  • IBM Corporation
  • Demacq Recycling Composiet
  • Aditya Birla Chemicals
  • Mallinda, LLC. 

Companies operating in the recyclable thermosets industry employ multifaceted strategies to fortify their market presence. Emphasizing substantial investments in research and development, these firms strive to pioneer innovative solutions, ensuring a continuous edge in technology. Strategic alliances play a pivotal role, enabling access to crucial technologies and fostering collaborative efforts. Moreover, a proactive approach involves consistent product adaptations to address evolving cybersecurity threats, aligning offerings with current industry challenges. This dynamic strategy not only ensures a competitive advantage but also positions these companies as leaders in navigating the ever-changing landscape of the speech analytics market.

Recyclable Thermosets Market News

In March 2023, The Aditya Birla Group announced that it is at the forefront of promoting sustainability by implementing innovative recycling practices throughout its diverse range of businesses from cement to textiles. An exemplar of this commitment is the groundbreaking Recyclamine® technology developed by Aditya Birla Chemicals (Advanced Materials). This pioneering amine-based curing agent features strategically designed cleavage points at crosslinking sites. Under specific conditions, it transforms thermosetting epoxies into thermoplastics, facilitating the recyclability of thermosetting composites. Recyclamine® enables the recovery and reuse of valuable components like carbon fiber, glass fiber, and plastic materials from thermoset composites. This not only prevents their disposal in landfills or incineration but also contributes significantly to the establishment of a circular economy.

What Information does this report contain?

Historical data coverage: 2018 to 2023; Growth Projections: 2024 to 2032.
Expert analysis: industry, governing, innovation and technological trends; factors impacting development; drawbacks, SWOT.
6-7 year performance forecasts: major segments covering applications, top products and geographies.
Competitive landscape reporting: market leaders and important players, competencies and capacities of these companies in terms of production as well as sustainability and prospects.
Authors: Kiran Pulidindi

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