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North America Petroleum Refining Hydrogen Generation Market Size & Share 2024 - 2032

Market Size by Delivery Mode (Captive and Merchant), by Process (Steam Reformer, Electrolysis) & Forecast.

Report ID: GMI9987
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Published Date: June 2024
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Report Format: PDF

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North America Petroleum Refining Hydrogen Generation Market Size

North America Petroleum Refining Hydrogen Generation Market was valued USD 10.2 billion in 2023 and is anticipated to grow at a CAGR of 5.9% between 2024 and 2032. It refers to the process of producing hydrogen specifically for use in petroleum refinery processes such as hydrocracking and desulfurization, to break down heavy hydrocarbons, remove sulfur compounds, and improve the quality of refined fuels. The hydrogen is typically produced through methods such as steam methane reforming (SMR) or electrolysis, providing a crucial input that enhances the efficiency and environmental compliance of modern refineries.

North America Petroleum Refining Hydrogen Generation Market Key Takeaways

Market Size & Growth

  • 2023 Market Size: USD 10.2 Billion
  • 2032 Forecast Market Size: USD 16.8 Billion
  • CAGR (2024–2032): 5.9%

Key Market Drivers

  • Increasing refinery capacity.
  • Rising government support and policies.
  • Transition towards energy independence.

Challenges

  • High operational and maintenance costs.

Rising push towards stricter environmental regulations to limit sulfur content in fuels, coupled with increasing emphasis on reducing greenhouse gas emissions in refineries will propel the industry growth. Growing technological advancements in clean fuel production to reduce production costs and improve product scalability are set to influence the product adoption by refineries aiming to modernize and expand their operations.
 

Rising oil and gas companies investments in hydrogen generation capabilities as part of their long-term strategies to ensure sustainability and regulatory compliance will augment the business landscape. Increasing government incentives and subsidies to accelerate hydrogen generation in the petroleum refining sector in line with rising domestic hydrogen production capabilities to reduce North America reliance on imported crude oil and refined products will stimulate the market statistics.
 

North America Petroleum Refining Hydrogen Generation Market

North America Petroleum Refining Hydrogen Generation Market Trends

Increasing petroleum industry ambitious sustainability targets to reduce their carbon footprints and align with global climate goals is set to drive the market growth. Rising shift towards low carbon fuel across the refining sector will encourage companies to explore clean gas production solutions using renewable energy sources to reduce greenhouse gas emissions thereby complementing the business statistics.
 

North America Petroleum Refining Hydrogen Generation Market Analysis

North America Petroleum Refining Hydrogen Generation Market, By Delivery Mode, 2022-2032 (USD Billion)

Based on deliver mode, the market is segmented into captive and merchant. Captive is projected to grow by more than USD 10.6 billion by 2032. Rising adoption of cost efficient and control methods for hydrogen generation is driving on site processes demand to reduce transportation and distribution costs associated with sourcing hydrogen from external suppliers. Additionally, having control over the clean fuel production process allows refineries to optimize operational efficiencies and reduce overall expenses thereby boosting the business scenario.
 

North America Petroleum Refining Hydrogen Generation Market, By Process, 2023

Based on process, the North America petroleum refining hydrogen generation market is segmented into steam reformer, electrolysis and others. Electrolysis is set to grow at a CAGR of over 6% through 2032. Rising focus of government and regulatory bodies on reducing carbon emissions and promoting cleaner energy sources is set to boost the process demand. Growing advancements in technology to improve its efficiency and reduce costs coupled with rising innovations comprising proton exchange membrane (PEM) electrolysis and solid oxide electrolysis cells (SOEC) to enhance the efficiency, scalability, and cost-effectiveness of hydrogen production, which will stimulate the process penetration.
 

U.S. Petroleum Refining Hydrogen Generation Market, 2022-2032 (USD Billion)

U.S. petroleum refining hydrogen generation market is anticipated to grow over USD 13 Billion by 2032. Stringent environmental regulations in the U.S., including the Clean Air Act and the Renewable Fuel Standard (RFS) are driving the industry growth. Rising shift towards producing hydrogen from renewable sources comprising electrolysis of water using renewable electricity coupled with increasing investments in developing advanced technologies to optimize production costs and reduce environmental impacts will impact the business landscape. Increasing investments in clean energy infrastructure to support transition to a low carbon economy and accelerate the adoption of clean energy carriers which will enhance the uptake of sustainable energy solutions, supporting the environmental goals.
 

North America Petroleum Refining Hydrogen Generation Market Share

North America Petroleum Refining Hydrogen Generation Market Company Share

Eminent players are focusing on expanding their geographic footprint by entering emerging markets with significant growth opportunities. They are customizing their products and services to align with the specific needs and preferences of regional markets, ensuring they remain competitive and relevant. Furthermore, several players are adopting strategies of vertical integration and diversification by growing into adjacent segments of the hydrogen value chain, such as distribution, storage, and end-use applications, aiming to strengthen their market position and capture additional value.

 

North America Petroleum Refining Hydrogen Generation Market Companies

Eminent players operating in the North America Petroleum Refining Hydrogen Generation industry are:

  • Air Liquide
  • Air Products and Chemicals, Inc
  • BP Plc
  • Cummins Inc
  • Chevron Corporation
  • ExxonMobil
  • Irving Oil
  • Linde plc
  • Messer Group GmbH
  • Nel Hydrogen
  • Praxair, Inc
  • Plug Power Inc.
  • Shell Global
  • Suncor Energy
     

North America Petroleum Refining Hydrogen Generation Industry News:

  • In July 2022, Irving Oil planned to enhance its hydrogen capacity at the Saint John refinery, aiming to establish hydrogen fueling infrastructure in the Atlantic Canada. This initiative positions the company as the first to introduce hydrogen to the market. It will become the first refinery in Canada and one of the first in the region to purchase an electrolyzer, and invest in this clean energy technology.
     
  • In May 2021, Suncor Energy partnered with ATCO Ltd on the early design and engineering of a potential clean hydrogen project near Alberta. Around 65% of the clean hydrogen produced will be utilized in refining processes and for steam and electricity cogeneration at the Suncor Edmonton Refinery, potentially cutting refinery emissions by up to 60%. This project will significantly support Alberta's hydrogen strategy, boost economic activity and job creation in the province, contributing to Canada's net-zero targets.
     

North America petroleum refining hydrogen generation market research report includes an in-depth coverage of the industry with estimates & forecast in terms of revenue in “(USD Billion) from 2021 to 2032, for the following segments:

Market, By Delivery Mode

  • Captive
  • Merchant

Market, By Process

  • Steam Reformer
  • Electrolysis
  • Others

The above information has been provided for the following countries:

  • U.S.
  • Canada
  • Mexico

 

Authors:  Ankit Gupta, Pooja Shukla

Research methodology, data sources & validation process

This report draws on a structured research process built around direct industry conversations, proprietary modelling, and rigorous cross-validation and not just desk research.

Our 6-step research process

  1. 1. Research design & analyst oversight

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  2. 2. Primary research

    Primary research forms the backbone of our methodology, contributing nearly 80% to overall insights. It involves direct engagement with industry participants to ensure accuracy and depth in analysis. Our structured interview program covers regional and global markets, with inputs from C-suite executives, directors, and subject matter experts. These interactions provide strategic, operational, and technical perspectives, enabling well-rounded insights and reliable market forecasts.

  3. 3. Data mining & market analysis

    Data mining is a key part of our research process, contributing nearly 20% to the overall methodology. It involves analysing market structure, identifying industry trends, and assessing macroeconomic factors through revenue share analysis of major players. Relevant data is collected from both paid and unpaid sources to build a reliable database. This information is then integrated to support primary research and market sizing, with validation from key stakeholders such as distributors, manufacturers, and associations.

  4. 4. Market sizing

    Our market sizing is built on a bottom-up approach, starting with company revenue data gathered directly through primary interviews, alongside production volume figures from manufacturers and installation or deployment statistics. These inputs are then pieced together across regional markets to arrive at a global estimate that stays grounded in actual industry activity.

  5. 5. Forecast model & key assumptions

    Every forecast includes explicit documentation of:

    • ✓ Key growth drivers and their assumed impact

    • ✓ Restraining factors and mitigation scenarios

    • ✓ Regulatory assumptions and policy change risk

    • ✓ Technology adoption curve parameter

    • ✓ Macroeconomic assumptions (GDP growth, inflation, currency)

    • ✓ Competitive dynamics and market entry/exit expectations

  6. 6. Validation & quality assurance

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    Our triple-layer validation process ensures maximum data reliability:

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  • Academic research

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  • GMI archive

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Frequently Asked Question(FAQ) :
What is the size of the North America petroleum refining hydrogen generation industry?
North America petroleum refining hydrogen generation market size was valued USD 10.2 billion in 2023 and is anticipated to grow at 5.9% CAGR through 2032 driven by the rising government support and policies.
Why is the demand for electrolysis petroleum refining hydrogen generation growing in North America?
The electrolysis segment in the North America petroleum refining hydrogen generation market is set to grow at over 6% CAGR during 2024- 2032 owing to the rising focus of government and regulatory bodies.
How big is the U.S. petroleum refining hydrogen generation industry?
U.S. petroleum refining hydrogen generation market is anticipated to surpass USD 13 billion by 2032 attributed to stringent environmental regulations in the U.S.
Mention the key players involved in North America petroleum refining hydrogen generation industry?
Air Liquide, Air Products and Chemicals, Inc, BP Plc, Cummins Inc, Chevron Corporation, ExxonMobil, Irving Oil, Linde plc, Messer Group GmbH, Nel Hydrogen, Praxair, Inc, Plug Power Inc., Shell Global, and Suncor Energy
North America Petroleum Refining Hydrogen Generation Market Scope
  • North America Petroleum Refining Hydrogen Generation Market Size

  • North America Petroleum Refining Hydrogen Generation Market Trends

  • North America Petroleum Refining Hydrogen Generation Market Analysis

  • North America Petroleum Refining Hydrogen Generation Market Share

Authors:  Ankit Gupta, Pooja Shukla
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Premium Report Details:

Base Year: 2023

Companies Profiled: 14

Tables & Figures: 20

Countries Covered: 3

Pages: 80

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