Remanufactured Automotive Parts Market Size - By Component, By Vehicle, By Supply, Growth Forecast, 2025 – 2034

Report ID: GMI13275
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Published Date: March 2025
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Report Format: PDF

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Remanufactured Automotive Parts Market Size

The global remanufactured automotive parts market was valued at USD 69.8 billion in 2024 and is estimated to register a CAGR of 7.4% between 2025 and 2034.
 

Remanufactured Automotive Parts Market

The market is primarily driven by advancements in technologies such as automation, digitalization, and material science have boosted the competitiveness of remanufactured goods, making them a sustainable and cost-effective alternative to new products. These innovations ensure that remanufactured parts exceed the OEM market standards to improve their market acceptance. There have also been advancements in material recovery along with more efficient reverse logistics which have limited production waste and lowered operational costs.
 

For instance, in September 2024, ZF Aftermarket introduced the ZF REMAN label and launched the CorExpedia platform. These efforts focus on sustainability by reducing CO2 emissions and conserving resources through remanufacturing. The CorExpedia platform simplifies the return of used vehicle parts, improving the efficiency of reverse logistics. ZF’s initiatives support the circular economy, ensuring high-quality, remanufactured parts that meet or exceed original standards.
 

Governments have started bringing into force severe regulations to enable sustainable practices in the automotive industry. Policies around Extended Producer Responsibility (EPR), carbon taxes, and recycling quotas have forced automotive manufacturers and suppliers to allocate resources towards remanufacturing. These rules aim to limit landfill waste while simultaneously promoting green practices which is why the European Union put forth the Circular Economy Action Plan and China’s resource efficiency push. These regulations make compliance easier through effective, green remanufacturing strategies.
 

With the increasing concern towards environmental sustainability, waste reduction has emerged as a key objective for consumers and automakers. Remanufacturing is central for limiting the number of automotive components including engines, transmissions, and electronic modules that get discarded. The industry can retrofit old parts together into new products which save raw materials and energy and eliminate dangerous waste.
 

Remanufactured Automotive Parts Market Trends

  • The capabilities of artificial intelligence, machine learning, and automation are being integrated into remanufacturers’ quality control mechanisms. Automation also enhances efficiency in disassembly, diagnostic procedures, and vision system pathology. Predictive analytics powered by AI makes the task of core identification and selection less of a challenge by enhancing reliability while minimizing waste. Wear and tear on components are detected by automated instruments with pinpoint accuracy.
     
  • For instance, in April of 2022, Fraunhofer IPK developed an AI-powered image recognition system to improve remanufacturing by identifying used vehicle parts without barcodes. This technology enhances sorting efficiency, increases reuse rates, and reduces waste, supporting circular economy goals and lowering carbon footprints in the automotive industry.
     
  • Remanufacturing is focusing on electric powertrains, battery packs, and inverters as the world makes strides in automotive electrification. This helps make the use of EVs more affordable while reducing waste for a greener future. With the rise of EVs, there is a shift from a focus on power electronics, e-axles, and other high-value component integrating to manufacturers wanting to increase their lifecycle.
     
  • In January 2024, POEN introduced a novel remanufacturing process for EV battery packs. This method extends the battery lifespan by assessing and replacing only defective cells, rather than discarding entire packs. The company works with Hyundai and Kia, aiming to significantly increase its annual processing capacity.
     
  • Automakers seeking sustainability value remanufacturing as a tactic to reduce CO? emissions, material waste, and energy use leading to improved environmentally friendly business practices. Apart from remanufacturing, manufacturers are forming strategic alliances under the premise of a circular economy to reclaim raw materials from end-of-life vehicles.
     

Remanufactured Automotive Parts Market Analysis

Remanufactured Automotive Parts Market Size, By Component, 2022-2034 (USD Billion)

Based on the component, the remanufactured automotive parts market is segmented into Electrical and Electronic Parts, Engines, Transmissions, Wheels and Brakes, and Others. The electrical and electronic parts segment dominated the market in 2024, accounting for over 30% of total revenue.
 

  • The growing usage of advanced technologies such as sensors, electric drivetrains, and infotainment systems are increasing the overall efficiency of the vehicle while reducing wasted resources.
  • For instance, in March 2024, Renault launched a service offering remanufactured, power electronics, and batteries through its subsidiary - The Future is Neutral. Customers can now choose remanufactured components, which cost up to 30% less than new ones.
     
  • Reliable performance at a cheaper price is offered by engines, which are an important category.
     
  • Both commercial and passenger vehicles still greatly require transmissions. Remanufactured transmissions are advantageous and ideal economical options compared to new vehicles because they are also cheaper.
     
  • Safety is the top necessity; thus, wheels and brakes are also significant. New brake pads and rotors can be quite expensive, whereas remanufactured ones work perfectly fine at an effortlessly cheaper price. These parts are perfect as they are durable and have enhanced performance.

 

Remanufactured Automotive Parts Market Revenue Share, By Vehicle, 2024

Based on vehicle, the remanufactured automotive parts market is divided into passenger vehicles and commercial vehicles. Passenger vehicles segment dominated the market in 2024 with a market share of 54.6%.
 

  • The passenger vehicle remanufacturing market is growing as manufacturers focus on extending the lifespan of automotive parts. This not only reduces waste and emissions but also offers cost-effective solutions for consumers. Key parts like starters, alternators, and high-voltage batteries are being remanufactured to maintain performance and sustainability, with a growing focus on circular economy initiatives to reduce raw material consumption and environmental impact.
     
  • For instance, in July 2023, Stellantis promoted its SUSTAINera line of remanufactured parts, emphasizing the role of remanufacturing in achieving its carbon-neutral goals by 2038. The initiative covers passenger vehicle components, including starters and high-voltage batteries, with reduced CO2 emissions and raw material use.
     
  • Commercial Vehicles are seeing increased demand for remanufactured parts, particularly in heavy-duty trucks, where performance and durability are critical. Parts like engines, transmissions, and brakes play a major role in maintaining operational efficiency in the commercial sector.
     

Based on supply, the remanufactured automotive parts market is segmented into OEM and Aftermarket, with OEM suppliers dominating.
 

  • OEMs ensure high quality and compatibility, meeting the same standards as new parts from manufacturers. They offer reliability and long-term durability, ensuring compatibility with specific vehicle models.
     
  • OEM supplied parts are preferred for critical components, ensuring the vehicle operates as intended with fewer risks of failure.
     
  • For instance, in October 2024, Scania became the world’s first OEM to integrate reused components on its main assembly line in Sweden. As part of the iReGear project with KTH Royal Institute of Technology, a remanufactured gearbox was tested under the same conditions as new ones and met all quality standards.
     
  • The process reduced material uses by 50% and carbon emissions by 45%, showcasing the environmental benefits of remanufacturing.

 

U.S. Remanufactured Automotive Parts Market Size, 2022 - 2034 (USD Billion)

North America held the largest share of the remanufactured automotive parts market in 2024, accounting for over 35% of the global market. U.S. held the largest share in the region, projected to reach over USD 33 billion by 2034.
 

  • This is mainly driven by sustainability goals, cost advantages, and OEM-backed remanufacturing programs. Leading automakers such as Ford, GM, and Stellantis are expanding their remanufacturing programs, offering remanufactured transmissions, engines, and powertrain components to reduce costs and support circular economy goals.
     
  • In February 2025, Stellantis expanded its B2B ecommerce platform in the U.S., offering over 1 million remanufactured vehicle parts across 35 product lines. The platform, B-Parts, sourced from more than 10 states and compatible with over 60 car brands, caters to repair shops, dealerships, and fleet operators. B-Parts enhances Stellantis ‘vehicle maintenance solutions, featuring bulk ordering, multiple payment options, a 14-day return policy, and a six-month warranty.
     
  • North America’s push for lower emissions and waste reduction is accelerating remanufacturing adoption. The U.S. EPA and DOE are supporting initiatives that promote remanufactured parts as a sustainable alternative to new production.
     

The remanufactured automotive parts market in Germany is expected to experience significant and promising growth from 2025 to 2034.
 

  • EU Green Deal and CO? reduction targets are driving demand for remanufactured electric drivetrains, battery packs, and hybrid powertrain components.
     
  • Expansion of low-emission zones (LEZs) in major European cities is pushing fleet operators to adopt remanufactured components for compliance.
     
  • German automakers leading in AI-driven component testing, 3D printing for spare parts, and automated refurbishment processes, ensuring OEM-grade quality.
     
  • Growth in luxury vehicle remanufacturing, as premium automakers offer cost-effective and sustainable solutions for long-term vehicle ownership.
     
  • In the rest of Europe, stringent emissions regulations and circular economy policies are accelerating the adoption of remanufactured auto parts, with OEMs integrating sustainability into their aftermarket strategies.
     
  • For instance, November 2023, Stellantis inaugurated its first Circular Economy Hub in Italy. This facility focuses on remanufacturing engines, gearboxes, and EV batteries, as well as vehicle reconditioning and dismantling.
     

The remanufactured automotive parts market in China is expected to experience significant and promising growth from 2025 to 2034.
 

  • Strong government support through the "14th Five-Year Plan", emphasizing remanufacturing of EV batteries, motors, and power electronics to reduce waste and promote sustainability.
     
  • Growth in the used-EV market is driving demand for remanufactured lithium-ion batteries, reducing reliance on costly raw material imports.
     
  • In April 2023, Stellantis signed an MoU with China-based Miracle Oruide, aiming to acquire 32% of the company. Miracle Oruide, partly owned by Miracle Automation, remanufactures 50,000 car engines annually and is expanding into EV battery recycling and transmission remanufacturing. This partnership strengthens Stellantis' recycling network in China, following a battery recycling deal with Miracle Automation in late 2022.
     
  • In the rest of Asia-Pacific, increasing vehicle ownership and cost-conscious consumers are driving demand for remanufactured components, particularly in India, Japan, and Southeast Asia.
     

The remanufactured automotive parts market in Mexico is expected to experience significant and promising growth from 2025 to 2034.
 

  • Key automotive production hub with increasing demand for remanufactured engines, transmissions, and electronic components in North and Latin America.
     
  • OEMs and Tier-1 suppliers expanding remanufacturing operations, leveraging Mexico’s cost-efficient workforce and trade agreements.
     
  • USMCA trade agreement is boosting exports of remanufactured auto parts to the United States and Canada, strengthening Mexico’s role in the regional supply chain.
     
  • Rising adoption of remanufactured EV components, such as e-motors, inverters, and battery packs, particularly for fleet operators and ride-sharing companies.
     
  • Growth in aftermarket demand for remanufactured alternators, starters, and brake systems, offering affordable repair solutions to cost-conscious consumers.
     
  • In the rest of Latin America, economic constraints and high import costs are fueling demand for remanufactured engines, transmissions, and electrical components, particularly in Brazil, Argentina, and Colombia.
     

Remanufactured Automotive Parts Motor Market Share

  • Top 7 companies of remanufactured automotive parts industry are Bosch, BorgWarner, ZF, Denso Corporation, Valeo, Eaton Corporation and Motorcar Parts of America. They collectively hold a market share of around 30% in the market.
     
  • Bosch focuses on sustainable remanufacturing and digitalization, leveraging its expertise in automated testing, AI-driven diagnostics, and closed-loop material recovery to enhance quality and efficiency.
     
  • BorgWarner integrates remanufacturing into its electrification strategy, optimizing remanufactured turbochargers, power electronics, and e-motors to support cost-effective EV adoption.
     
  • ZF emphasizes remanufactured driveline and chassis components, utilizing predictive analytics, automated disassembly, and sustainable materials to maximize lifecycle value.
     
  • Denso Corporation advances remanufacturing through quality control, ensuring OEM-grade reliability and extended part longevity. DENSO began its remanufacturing operations in the mid-1980s, focusing on Toyota starters and alternators. Over time, it expanded to include other automakers and aftermarket products. DENSO’s remanufactured products, such as starters, alternators, and diesel fuel injection systems, play a significant role in the circular economy, with nearly 700,000 parts recycled annually, reducing waste and supporting sustainability.
     
  • Valeo drives circular economy initiatives by expanding its remanufactured starter, alternator, and thermal system offerings, reducing CO? footprint and material waste. in December 2023, Stellantis and Valeo launched a remanufactured windshield-mounted video camera at Valeo’s Circular Electronics Lab in Nevers, France, supporting Stellantis' carbon net zero by 2038 goal.
     
  • Eaton Corporation strengthens its remanufacturing business in powertrain and electrical systems, integrating next-gen refurbishing techniques and advanced material reclamation for sustainability.
     
  • In January 2024, Eaton expanded its remanufactured product portfolio by adding the Advantage series clutch. This move enhances their commitment to sustainability by maximizing material reuse, reducing waste, and minimizing emissions. The new clutches meet original equipment specifications while offering cost-effective and eco-friendly alternatives.
     

Remanufactured Automotive Parts Market Companies

Major players operating in the remanufactured automotive parts industry include:

  • BorgWarner
  • Bosch
  • Cardone
  • Carwood
  • Denso
  • Eaton
  • Motorcar Parts of America
  • NAPA
  • Stellantis
  • Valeo
  • ZF
     

The remanufactured automotive parts market is highly competitive, driven by advancements in remanufacturing technologies, circular economy initiatives, and cost-effective sustainability solutions. Leading suppliers dominate through a mix of remanufactured engines, transmissions, and electronic components, leveraging R&D investments, strategic partnerships, and supply chain efficiencies to strengthen their market position.
 

Major automotive OEMs and Tier-1 suppliers are focusing on high-quality remanufacturing processes and AI-driven defect detection, to enhance product reliability and cost savings. Emerging players are introducing automated disassembly and advanced material recovery solutions to drive innovation.
 

As government worldwide enforce sustainability regulations and circular economy policies, competition is intensifying, with companies racing to deliver high-performance, cost-efficient, and environmentally responsible remanufactured auto parts for passenger and commercial vehicles.
 

Remanufactured Automotive Parts Industry News

  • In Jan 2025, SIRIM QAS International introduced the 4R2S Certification to promote sustainability in Malaysia’s automotive industry, aligning with NAP 2020 goals. This initiative supports Repair, Reuse, Recycle, and Remanufacture (4R) for parts and ensures safe aftermarket services (2S), enhancing global competitiveness and environmental responsibility.
     
  • In November 2024, Injectronics launched a 48-hour remanufacturing service to help workshops in Australia and New Zealand repair electronic components faster. The service covers engine control modules, ABS units, and more, offering a cost-effective alternative to new parts. A new facility in Keysborough boosts capacity and efficiency, while an online booking system simplifies the repair process.
     
  • In July 2024, BBB Industries announced its acquisition of All Star Auto Parts, a U.S.-based provider of remanufactured OEM and aftermarket lights and wheels., All Star serves the collision repair market through a nationwide distribution network.
     
  • In January 2022, Toyota GB announced a plan to extend the life of its vehicles in the UK by remanufacturing them up to three times under its Kinto mobility arm. Vehicles will return to the Burnaston factory after each lease cycle for refurbishment, aiming for a total lifespan of about 10 years.
     

The remanufactured automotive parts market research report includes in-depth coverage of the industry with estimates & forecast in terms of revenue ($Bn) and shipments (Units) from 2021 to 2034, for the following segments:

Market, By Component

  • Electrical and electronic parts
  • Engine
  • Transmission
  • Wheels and brakes
  • Others

Market, By Vehicle

  • Passenger vehicles
    • Hatchback
    • Sedan
    • SUV
  • Commercial vehicles
    • Light Commercial Vehicles (LCV)
    • Medium Commercial Vehicles (MCV)
    • Heavy Commercial Vehicles (HCV)

Market, By Supply

  • Aftermarket
  • OEM

The above information is provided for the following regions and countries:

  • North America
    • U.S.
    • Canada
  • Europe
    • UK
    • Germany
    • France
    • Italy
    • Spain
    • Russia
    • Nordics
  • Asia Pacific
    • China
    • India
    • Japan
    • Australia
    • South Korea
    • Southeast Asia 
  • Latin America
    • Brazil
    • Mexico
    • Argentina 
  • MEA
    • UAE
    • South Africa
    • Saudi Arabia

 

Authors: Preeti Wadhwani, Satyam Jaiswal
Frequently Asked Question(FAQ) :
How much remanufactured automotive parts market share captured by U.S. in 2024?
The U.S. market of remanufactured automotive parts held around 35% share in 2024.
Who are the key players in remanufactured automotive parts industry?
How big is the remanufactured automotive parts market?
What is the growth rate of the electrical and electronic parts segment in the remanufactured automotive parts industry?
Remanufactured Automotive Parts Market Scope
  • Remanufactured Automotive Parts Market Size
  • Remanufactured Automotive Parts Market Trends
  • Remanufactured Automotive Parts Market Analysis
  • Remanufactured Automotive Parts Market Share
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    Base Year: 2024

    Companies covered: 20

    Tables & Figures: 180

    Countries covered: 21

    Pages: 165

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