Gas Fire Tube Industrial Boiler Market Size - By Capacity, By Application, By Technology, Analysis, Share, Growth Forecast, 2025 - 2034

Report ID: GMI9632
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Published Date: March 2025
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Report Format: PDF

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Gas Fire Tube Industrial Boiler Market Size

The global gas fire tube industrial boiler market was valued at USD 887.5 million in 2024 and is expected to reach USD 1.5 billion by 2034, growing at a CAGR of 5.1% from 2025 to 2034. Rapid industrialization across major economies coupled with rising investments in energy infrastructure will augment the business landscape.
 

Gas Fire Tube Industrial Boiler Market

The shift of the industry towards cleaner sources of energy in accordance with boiler technology advancements with a focus on emissions reduction and efficiency improvement will enhance the business environment. Moreover, growing acceptance of remote monitoring and predictive maintenance solutions will fuel the demand for fire tube industrial boiler.
 

The global emphasis on economic growth and energy policies in association with the increasing adoption of smart building management systems will shape industry dynamics. Ongoing advancements in boiler technology, including digital monitoring and advanced combustion control systems will drive product adoption.
 

Increasing investments in newer, high-efficiency boiler technologies coupled with incorporation of sustainable and corrosion-free materials will drive the business potential. The escalating interest in sustainable environment along with growing demand for clean and green energy solutions will propagate the gas fire tube industrial boiler market opportunity.
 

For instance, in 2024, as per International Energy Agency clean energy investment went up sharply in the U.S. to an estimated USD 300 billion. The rise was propelled by supportive policies and improvement in renewable technology. More funds for green infrastructure and grid modernization also hastened the move to a low-carbon economy.
 

Continued industrial development and modernization along with increased demand for efficient and reliable systems of steam generation will enhance industry penetration. Growth in emphasis towards energy-efficient heat technologies accompanied by the addition of digital technology to boilers will drive business outlook.
 

Gas Fire Tube Industrial Boiler Market Trends

The industry is poised for substantial growth driven by the cost-effectiveness, efficiency, and ease of operation. Advancements in boiler technology, including improved heat exchangers, advanced combustion systems, and digital control integration will elevate the demand of industrial boiler.
 

The rapid urbanization, industrialization, and infrastructure development in the emerging markets as well as the growing demand for effective heating solutions will increase the business expansion. In addition, industrial heating gasification due to government policies will fuel the gas fire tube industrial boiler market scenario.
 

For instance, in December 2024, European Bank for Reconstruction and Development has unveiled its Infrastructure Sector Strategy 2025-2029. This strategy is aiming to address the pressing infrastructure demands within EBRD economies, the strategy emphasizes investments that are fully aligned with the goals of the Paris Agreement.
 

Companies are investing in R&D to develop next-generation boilers featuring modular designs, ultra-low emissions, and enhanced thermal efficiency, thereby proliferating industry growth. Additionally, advancements in condensing technology in line with the integration of advanced control systems will escalate the gas fire tube industrial boiler market landscape.
 

Expansion of chemical processing industries requiring steam heating and growing use of packaged fire-tube boiler systems for quick deployment in tandem with development of advanced refractory materials will positively influence the business environment. The implementation of AI-powered energy-load forecasting technologies in conjunction with the growing activities in industrial energy efficiency retrofitting projects will foster the product deployment.
 

The abundant availability and cost competitiveness of natural gas in key regions coupled with increasing initiatives to reduce carbon emissions will drive business growth. Expansion of fuel blending technology optimizing gas combustion and rising adoption of self-cleaning boiler tube technology in association with implementation of advanced pressure control systems will escalate the business trajectory.
 

Gas Fire Tube Industrial Boiler Market Analysis

Gas Fire Tube Industrial Boiler Market Size, By Technology, 2022 – 2034  (USD Million)
  • The gas fire tube industrial boiler industry was estimated at USD 793, 836.5 and 887.5 million in 2022, 2023 and 2024 respectively. Based on technology, the industry is segmented into condensing and non-condensing. These technologies are increasingly propelled by minimal environmental impact, enhanced efficiency, and lower heating costs.
     
  • The condensing gas fire tube industrial boiler market is expected to grow at a CAGR of over 5% till 2034. Increased energy prices and strict environmental guidelines are compelling the industries to embrace condensing technology for fuel conservation and lower carbon emissions. Additionally, governmental rebates and incentives on energy-efficient machinery will speed up the business dynamics.
     
  • For instance, During the COP28 summit in 2023, nearly 200 nations achieved a landmark agreement to accelerate global energy efficiency improvements by 2030. The aim of the initiative is to encourage decarbonization, promote economic development, increase the diversification of energy sources, and enhance innovation in functional proficiency.
     
  • The non-condensing gas fire tube industrial boiler market is projected to reach over USD 1 billion by 2034. Developing economies favor non-condensing boilers because they are economical and have a compatibility advantage over existing infrastructure. The combined effect of modulating burners and sophisticated control systems will propel the demand of these units.
     
Gas Fire Tube Industrial Boiler Market Revenue Share, By Application, 2024
  • Based on application, the industry is segmented into food processing, pulp & paper, chemical, refinery, primary metal and others. The chemical segment has dominated a market share of 21.3% in 2024. Growing infrastructure investments within the chemical industry of emerging economies and the deployment of new high-efficiency boiler systems will stimulate industry growth.
     
  • The pulp & paper gas fire tube industrial boiler market is projected to grow at a CAGR of over 4.5% till 2034. The industry relies heavily on high-efficiency steam boilers for drying, bleaching, and chemical pulping processes. Steep energy prices, environmental issues, and rigorous emissions policies set by the governmental bodies will increase the demand for these units.
     
  • For instance, in 2022, the U.S. represented chemical exports of more than USD 494 billion, cementing its leadership position in chemical production globally. With a contribution of more than 13% to the world's chemical output, the country is a major contributor to the global market.
     
  • The food processing gas fire tube industrial boiler market is projected to reach over USD 150 million by 2034. The increasing need for processed and packaged food along with the speedy growth of food processing units will enhance the business prospects. Moreover, aging plants are replacing them with advanced condensing boiler systems that provide improved performance and less emission, which will accelerate the product deployment.
     
  • The refinery gas fire tube industrial boiler market has a revenue share of over 16% in 2024. The boilers are used for crude thermal fluid heating, process heating, and oil distillation. Sophisticated safety features, automatic shutdown systems, and intelligent monitoring features will escalate the business momentum.
     
  • For instance, in August 2024, the Food and Drug Administration's food code conceptually established the Food Safety Modernization Act at the state level. The legislation is evidence of the states' determination to strengthen regulatory control and enhance food industry safety.
     
  • The primary metal gas fire tube industrial boiler market is projected to reach over USD 125 million by 2024. These boilers are well-suited for preheating, annealing, cleaning, and other temperature-sensitive processes. Growing demand for condensing boilers in metal-specific applications including drying, coating, and cleaning will fuel industry growth.
     
U.S. Gas Fire Tube Industrial Boiler Market Size, 2022 – 2034 (USD Million)
  • The U.S. gas fire tube industrial boiler market was valued at USD 192.2, 201.7, 213.3 million in 2022, 2023 and 2024 respectively. The country will project over USD 300 million by 2034. Increasing collaboration between OEMs and industrial end-users in line with growth of domestic manufacturing capabilities will propel the business expansion.
     
  • North America gas fire tube industrial boiler market will witness a CAGR of over 4.5% till 2034. The region is experiencing substantial growth driven by stringent energy efficiency regulations and climate change mitigation targets. The adoption of corrosion-resistant polymers in low-temperature systems along with the expansion of high-altitude industrial projects will sway business growth.
     
  • For instance, by 2025, investments in the U.S. energy manufacturing industry are expected to exceed USD 230 billion, enabling the growth and development of more than 920 production plants. This expansion will help improve domestic supply chains, support industrial capacity, and speed up the transition towards cleaner energy solutions.
     
  • The Europe gas fire tube industrial boiler market was valued over USD 250 million in 2024. The surge in urban development in line with an increase in construction projects will enhance industry penetration. Moreover, rising demand for carbon footprint reduction will amplify the business outlook.
     
  • The Asia Pacific gas fire tube industrial boiler market is set to reach over USD 450 million by 2034. The region is set to witness strong growth based on swift industrialization in the key markets as well as favorable business government policies. The combination of renewed focus on environmental policies and modernization, urban construction combined with infrastructure development, will enhance the industry growth.
     
  • In February 2024, Germany reinforced its commitment to achieving net-zero emissions by 2045, as mandated by its parliament, government, and constitutional court. This ambitious target is set to drive substantial investments in decarbonization, which will have financial implications for citizens as the country transitions toward a low-carbon economy.
     
  • The Middle East & Africa gas fire tube industrial boilers market is poised to grow at a CAGR of over 5.5% up to 2034. Rising investments in industrial-scale water desalination projects, growing demand for cybersecurity-integrated boiler automation, and the expansion of government-supported energy efficiency funds will drive business scenario.
     
  • The Latin America gas fire tube industrial boiler market has a revenue share of over 5% in 2024. The expansion of localized industrial manufacturing hubs requiring high-capacity boilers along with the growth of national industrialization initiatives will propel industry growth.
     
  • For instance, Saudi Arabia allocated around USD 80 billion for desalination projects over the next decade to strengthen water security and infrastructure. The country's desalination capacity was expected to reach 8.5 million cubic meters per day by 2025, meeting both industrial and municipal needs.
     

Gas Fire Tube Industrial Boiler Market Share

  • The top 5 players including Babcock & Wilcox, Babcock Wanson, Bosch Industriekessel, Viessmann and ALFA LAVAL together hold a share of about 40% in the gas fire tube industrial boiler industry. Viessmann is driving industry transformation by enhancing heating system efficiency, optimizing energy consumption, and reducing emissions.
     
  • Babcock Wanson continues to strengthen its market position through strategic partnerships and collaborations. For instance, Babcock Wanson collaborated with Energisme to integrate smart boilers with a data management platform, enhancing security and equipment reliability.
     

Gas Fire Tube Industrial Boiler Market Companies

  • ALFA LAVAL reported USD 6.3 billion in net sales in 2024. The company’s order intake increased by 7% to USD 7.1 billion, reflecting sustained demand. Additionally, net income reached USD 705.6 million, marking a 16.5% year-over-year growth, underscoring enhanced profitability and operational efficiency.
     
  • Thermax reported USD 860.9 million in revenue for the first nine months of 2024. The company operates across infrastructure, industrial products, chemicals and green solutions. Among these segments, the industrial products division contributed USD 355.1 million in revenue, highlighting its significant role in overall business performance.
     
  • Babcock & Wilcox Enterprises reported USD 651.1 million in revenue for the first nine months of 2024. The company prioritizes R&D to enhance clean energy solutions, emissions control, and high-efficiency boiler technologies. In the first three months of 2024, it generated USD 3.7 million, marking a 19.4% year-over-year increase, underscoring its growth momentum.
     

Major players operating in the gas fire tube industrial boiler market are:

  • ALFA LAVAL
  • Babcock & Wilcox
  • Babcock Wanson
  • Clayton Industries
  • Cleaver-Brooks
  • EPCB Boiler
  • Fulton
  • Hurst Boiler & Welding
  • IHI Corporation
  • Johnston Boiler
  • Miura America
  • Rentech Boilers
  • Thermax
  • Thermodyne Boilers
  • Viessmann
     

Gas Fire Tube Industrial Boiler Industry News

  • In July 2024, Thermax Energy Solutions secured about USD 60 million contract from a prominent industrial conglomerate to deliver two 550-ton circulating fluidized bed combustion boilers for a key energy project in Botswana. TBWES oversaw the design, testing, manufacturing, engineering, and supervision of the project. This initiative played a pivotal role in establishing a 300 MW power station, enhancing the national utility’s energy capacity.
     
  • In May 2024, Miura acquired Cleaver-Brooks. This acquisition strengthened Cleaver-Brooks’ capability to provide sustainable boiler solutions and enhance customer service. Miura’s expertise supported the company's expansion in heat-intensive industries, emphasizing energy efficiency and environmental sustainability.
     
  • In March 2023, Fulton introduced the Classic Vertical Steam boiler unit, delivering outputs ranging from 100 to 300 kW at a pressure of 10.34 Barg. Engineered for reliability and long-term performance, the model supported oil, gas, and Propane/LPG burners, achieving up to 84% efficiency. This advanced solution offered a versatile and cost-effective option for industrial applications.
     
  • In January 2023, Babcock Wanson acquired Parat and PBS Power Equipment to expand its industrial boiler capabilities. Norway-based Parat specializes in high-voltage boilers, while PBS Power Equipment focuses on industrial boiler solutions. These acquisitions reinforce Babcock Wanson’s presence in the European market and enhance its ability to meet evolving customer needs during the energy transition.
     

The gas fire tube industrial boiler market research report includes in-depth coverage of the industry with estimates & forecast in terms of volume (Units), Capacity (MMBTU/hr) & revenue (USD Million) from 2021 to 2034, for the following segments:

Market, By Capacity

  • 10 MMBTU/hr
  • 10 - 25 MMBTU/hr
  • 25 - 50 MMBTU/hr
  • 50 - 75 MMBTU/hr
  • > 75 MMBTU/hr

Market, By Application

  • Food Processing
  • Pulp & Paper
  • Chemical
  • Refinery
  • Primary Metal
  • Others

Market, By Technology

  • Condensing
  • Non-Condensing

The above information has been provided for the following regions and countries:

  • North America
    • U.S.
    • Canada
    • Mexico 
  • Europe
    • France
    • UK
    • Poland
    • Italy
    • Spain
    • Austria
    • Germany
    • Sweden
    • Russia
  • Asia Pacific
    • China
    • India
    • Philippines
    • Japan
    • South Korea
    • Australia
    • Indonesia
  • Middle East & Africa
    • Saudi Arabia
    • Iran
    • UAE
    • Nigeria
    • South Africa
  • Latin America
    • Argentina
    • Chile
    • Brazil

 

Authors: Ankit Gupta, Saurabh Singh
Frequently Asked Question(FAQ) :
How big is the gas fire tube industrial boiler market?
The gas fire tube industrial boiler market was valued at USD 887.5 million in 2024 and is expected to reach around 1.5 billion by 2034, growing at 5.1% CAGR through 2034.
What will be the size of non-condensing technology segment in the gas fire tube industrial boiler industry?
How much market size is expected from U.S. gas fire tube industrial boiler market by 2034?
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Gas Fire Tube Industrial Boiler Market Scope
  • Gas Fire Tube Industrial Boiler Market Size
  • Gas Fire Tube Industrial Boiler Market Trends
  • Gas Fire Tube Industrial Boiler Market Analysis
  • Gas Fire Tube Industrial Boiler Market Share
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    Base Year: 2024

    Companies covered: 15

    Tables & Figures: 45

    Countries covered: 27

    Pages: 115

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