Robotics Welding Market - By Type (Arc Welding, Spot Welding, MIG, TIG, Laser welding), By Payload (<50 kg Payload, 50-150 kg Payload, >150 kg Payload), By Component (Hardware, Software, Services), By End Use, Forecast, 2023 – 2032

Robotics Welding Market Size

Robotics Welding Market size was valued at USD 7.8 Billion in 2022 and is estimated to register a CAGR of over 10% between 2023 and 2032. The intensification of industry 4.0 principles is driving the market growth due to the rising emphasis on automation, connectivity, and data-driven decision-making.
 

Industry 4.0 promotes the integration of advanced robotics with real-time data analytics, resulting in more efficient & precise welding processes. The robots equipped with sensors and AI can adapt to the changing conditions, enhance productivity, reduce errors, and ensure consistent quality. This aligns with the requirements of modern manufacturing needs, where efficiency, flexibility, and cost-effectiveness are of the utmost importance. Consequently, the adoption of Industry 4.0 principles acts a catalyst for the increased deployment of robotics solutions in welding applications, propelling market trends.
 

Robotics welding refers to the use of automated robotic systems to perform welding tasks in various industries. It involves the utilization of robotic arms or devices equipped with welding tools, sensors, as well as Artificial Intelligence (AI) and machine vision technologies. Robotics welding offers several advantages including increased precision, repeatability, and speed as compared to manual welding processes. It is commonly used in the manufacturing, automotive, aerospace, and construction sectors to weld components such as metal parts, pipes, and structural elements. This technology enhances efficiency, reduces labor costs, and ensures consistent weld quality, making it a crucial component of modern industrial automation.
 

The perceived notion of losing jobs due to automation presents a significant pitfall for the robotics welding market. Many industries are cautious about adopting robotic welding systems due to the fear of displacing human workers. This apprehension can lead to resistance in implementing automation solutions, slowing down market trends. Automation in welding can enhance efficiency, reduce errors, and improve safety. To overcome this pitfall, industry stakeholders should focus on retraining and upskilling the workforce to operate and maintain these robotic systems, highlighting the potential for job augmentation rather than job loss. This shift in perception is essential for realizing the full potential of the market.
 

COVID-19 Impact

Lockdowns and disruptions in the manufacturing sector led to project delays and reduced investments in automation initiatives. Companies deferred capital expenditures including investments in robotics welding systems to conserve cash. Supply chain interruptions hindered the availability of essential components, further impeding production. Travel restrictions also limited the deployment & maintenance of robotics welding systems, leading to delays and operational challenges for end users. Uncertainties in the market and a cautious approach to investments during the pandemic negatively affected the growth prospects of the robotics welding industry. Overall, the COVID-19 pandemic resulted in decreased demand, disrupted supply chains, and delayed projects, which adversely impacted market expansion.
 

Robotics Welding Market Trends

The trend of increased automation in the market signifies the growing reliance on robotic systems to perform welding tasks across various industries. This shift is being driven by the need for precision, efficiency, and consistency in welding processes. Robotics welding systems offer advantages such as improved weld quality, reduced labor costs, and enhanced productivity. As industries seek to meet the high production requirements while maintaining weld integrity, automation will become a prominent solution. This trend reflects the industry's recognition of the value that robotics can bring to welding operations, resulting in an expanding market for robotics welding solutions & services.
 

IoT integration in the market is a prominent trend due to its transformative impact on welding processes. Real-time data collection & analysis is possible by connecting welding robots to the Internet of Things (IoT). This enables remote monitoring of welding operations, predictive maintenance, and performance optimization. IoT integration enhances operational efficiency, reduces downtime, and ensures higher welding quality through constant data feedback. It also facilitates the incorporation of robotics into smart manufacturing ecosystems, thereby enabling seamless coordination with other automated systems. As industries increasingly adopt the industry 4.0 principles, IoT integration in welding robots will become a crucial trend for achieving greater productivity and competitiveness.
 

Robotics Welding Market Analysis

Based on type, the market is segmented into arc welding and spot welding, MIG (Metal Inert Gas), TIG (Tungsten Inert Gas), laser welding and others. The spot-welding segment dominated the market in 2022, accounting for a revenue of over USD 2.1 Billion in 2022; this segment is also estimated to register a CAGR of about 12% over the forecast period.
 

• Spot welding is a fast & highly efficient welding process. The robots equipped with spot welding tools can perform welds quickly & consistently, leading to increased productivity in manufacturing processes. This efficiency is especially valuable in industries with high production volumes.
   
• Robotic spot welding ensures a consistent & high-quality weld on all occasions. Robots are programmed to follow precise welding parameters, which helps in reducing the likelihood of defects or errors in the welding process. This consistency is crucial in industries, such as automotive and aerospace, where the weld quality is critical.
   
• With significant initial investments in robotics welding systems, the long-term cost savings can also be substantial. Robots can operate continuously, thereby reducing labor costs and minimizing the downtime associated with human workers. The automation of spot welding can also lead to material savings due to optimized welding patterns and reduced waste generation.

Based on end use, the robotics welding market is segmented into automotive & transportation, metals & machinery, electrical & electronics, as well as aerospace & defense. The automotive & transportation segment held a business share of over 8.4% in 2022 and is estimated to grow over the forecast period.
 

• Automotive manufacturing requires high precision & consistency in welding processes. Robotics welding systems excel in providing accurate & repeatable welds, ensuring the quality of the final product. Robots can work continuously without breaks, leading to increased production efficiency. This is crucial in the automotive industry, where high production volumes are common.
   
• The automotive industry is embracing Industry 4.0 principles, which include the integration of automation, data exchange, and smart technologies. Robotics welding systems can easily be integrated into these smart manufacturing environments.
   
• The automotive industry is under increasing pressure to reduce emissions and improve fuel efficiency. As a result, manufacturers are exploring lightweight materials such as aluminum, which require precise welding. Robotics welding can effectively handle these materials.
   

Asia Pacific led the robotics welding market in 2022, accounting for a significant market share of over 10.5%. The Asia Pacific region is experiencing significant growth in the market due to rapid industrialization, the rising demand for automation solutions, and the need for cost-effective labor alternatives. Manufacturers in the region are increasingly adopting robotics welding solutions to enhance productivity and maintain consistent weld quality. The availability of skilled labor, coupled with the government initiatives promoting automation, is driving market trends. The growing automotive and construction sectors in Asia Pacific are fueling the demand for efficient & precise welding processes, leading to the market growth in the region.

Robotics Welding Market Share

The robotics welding market is highly competitive owing to the presence of key players such as:

• ABB Ltd.
• Daihen Corporation
• Fanuc Corporation
• Kawasaki Heavy Industries, Ltd.
• Kuka AG
• Panasonic Corporation
• Yaskawa Electric Corporation

Significant investments in R&D to gain technological competitiveness and aggressive business strategies including technological launches as well as collaborations and long-term agreements with clients to capture market share are positively impacting market growth.
 

Robotics Welding Industry News

• In February 2021, Ola entered into a partnership with ABB for the implementation of robotics & automation solutions in its mega-factory in India, which is slated to roll out the much-anticipated Ola electric scooter. As per the partnership, Ola will utilize ABB’s automation solutions in its factory’s key manufacturing process lines including the painting & welding lines while the ABB robots will be deployed extensively for the battery & motor assembly lines.
   

The robotics welding market research report includes in-depth coverage of the industry, with estimates & forecast in terms of revenue (USD Billion) from 2018 to 2032, for the following segments:

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By type, 2018 – 2032

• Arc welding
• Spot welding
• MIG (Metal Inert Gas)
• TIG (Tungsten Inert Gas)
• Laser welding
• Others

By payload, 2018 – 2032

• <50 kg payload
• 50-150 kg payload
• >150 kg Payload

By component, 2018 – 2032

• Hardware
  • Robots
  • Welding Equipment
  • Sensors and Vision Systems
• Software
  • Controller and Software
  • Programming Tools
  • Simulation Software
• Services

By end use, 2018 – 2032

• Automotive & transportation
• Metals & machinery
• Electrical & electronics
• Aerospace & defense
• Others

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Rest of Europe
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • ANZ
  • Rest of Asia Pacific
• Latin America
  • Brazil
  • Mexico
  • Rest of Latin America
• MEA
  • Saudi Arabia
  • UAE
  • South Africa
  • Rest of MEA