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Base Year: 2024
Companies covered: 9
Tables & Figures: 433
Countries covered: 22
Pages: 300
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Pyrogel Insulation Market
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Pyrogel Insulation Market Size
The global pyrogel insulation market was valued at USD 251.2 million in 2024. The market is expected to grow from USD 292.8 million in 2025 to USD 667.5 million in 2034 at a CAGR of 9.6%. A combination of industrial growth, eco-efficiency policies, and a rising need for robust thermal solutions in extreme environments is strongly boosting the demand for pyrogel insulation. As a type of aerogel insulation, pyrogel insulation is acclaimed for its exceptional thermal performance and low thermal conductivity as well as its light weight and thin profile which make it ideal for use in oil and gas, petrochemicals, power generation, marine, construction, and other industries.
The extraction and manufacturing industries make extensive use of insulation as it helps to conserve heat, prevent corrosion under insulation (CUI), and provide safety during extreme temperature operations. The growing offshore and subsea oil exploration programs are increasing the need for pyrogel insulation, especially in subsea pipelines and other equipment where space and moisture resistance are at a premium. The growing offshore and subsea oil exploration projects, especially on pipelines, fuel the need for pyrogel insulation because of the congestion and moisture proofing required.
In conjunction with building construction, which participates in over 30% of India’s installed electricity consumption, their Code of Energy Efficiency for Ecological Buildings (ECBC) and Eco Niwas Samhita (ENS) have come up with programs to encourage the use of energy-efficient modern construction methods. The objective of these energy codes is to improve the efficiency of the building envelope systems by reducing heat exchange through the building envelopes to optimize energy usage on cooling and heating in residential and commercial buildings. Compliance with these regulations is leading to the use of modern ultra-high performance insulation materials like Pyrogel which provides exceptional thermal resistance and takes up minimal space.
Pyrogel Insulation Market Trends
Increased lightweight and space saving insulation products- The major trend in the pyrogel insulation industry is the advancement towards lightweight and lower profile insulation for offshore oil and gas facilities, construction, and power generation. Traditional insulators like mineral wool and calcium silicate add considerable weight and volume to systems, especially in confined spaces like offshore platforms, cramped ship engine rooms, and industrial plant facilities. Silica aerogel composites are some of the lightest and thinnest materials that provide exceptional thermal resistance in small thicknesses, which makes it easier to insulate. Since its low thermal conductivity and compressible nature allows it to fit in tight places without hindering system performance, it is now favored in systems where ultralow weight and size are critical. With compact structures and optimized design becoming the focus of industries, pyrogel is preferred where high performance and space efficiency are critical.
Prioritizing the mitigation of corrosion under insulation (CUI)- The asset owners face a tremendous problem in the form of ‘corrosion under insulation’ (CUI) for industries with high temperature operations. The traditional insulation materials, because of their design, capture some moisture which results in concealed corrosion, expensive downtimes, and increased safety concerns. This issue is mostly tackled using Pyrogel insulation, which is observed to be increasingly popular. Pyrogel insulation is popularly used in oil refineries, chemical processing plants, offshore facilities, as well as other places requiring thermal regulation while preventing CUI focused corrosion. Furthermore, because the insulation Pyrogel material is naturally hydrophobic, breathable, resists moisture retention, and holds minimal water, it greatly decreases the chances of Undercurrent CUI. The result is decreased safety risks associated with CUI, retrofitting of the older infrastructure, and constructing new buildings with enhanced insulation systems.
Association with sustainability, environmental, social, governance (ESG) initiatives- Global initiatives on de-carbonization and ecological conservation have marked and aligned the collection goals of ESGs. The long service life of Pyrogel, its capacity to be reused, and its efficiency in reducing energy waste consolidates these goals for the corporations endeavoring to lower energy losses, turning it into an ESG ally because less energy will be used to operate cryogenic systems. Additionally, companies located in Europe and North America focus on operational emission reduction, and the use of LEED credits and green building regulations makes this policy profitable, in turn driving the integration of Pyrogel. This is also boosting its use in construction to facilitate emission objectives in surrounding buildings and in district heating systems.
Pyrogel Insulation Market Analysis
In terms of product type, the pyrogel insulation industry is segmented into pyrogel XTE, pyrogel HPS, pyrogel XTF and others. Pyrogel XTE segment dominated the market by generating USD 112.2 million revenue in 2024 and expected to reach USD 293.8 million by 2034.
Pyrogel XT-E leads the pyrogel insulation market because of its versatility, strong cost-benefit ratio, and reliable performance in harsh industrial settings. Aspen Aerogels developed modifying pyrogen XT-E to provide advanced thermal insulation in a thin and flexible format. With extensive application in the oil and gas industry, power generation, chemical processing and manufacturing industries where space, energy, and corrosion control are paramount pyrogen XT-E excels. Its incredible properties of high resistance to thermal radiation, low thermal conductivity, and hydrophobic make it instrumental in replacing conventional Insulation materials such as mineral wool and calcium silicate.
One of the key advantages of Pyrogel XT-E is its thermal insulation performance which helps remove excess weight and assists in tight area installation. This serves as an advantage for offshore platforms, refineries and processing plants. The material also helps to eliminate the risk of corrosion under insulation, which is a major concern for many industries. These corrosion resistance properties help to reduce maintenance costs while increasing equipment lifespan which overall saves in costs of prolonging operations.
As mentioned above, the use of Pyrogel XT-E in operations enhances the processes in an environmentally friendly way through its re-usability and non-combustibility (ASTM E84 Class A rated). These benefits allow for sustaining practices during the vessel life cycle, as they can reuse Pyrogel XT-E after maintenance. It does not degrade like other forms of insulation; rather, its elasticity and strength allow it to withstand extreme mechanical stress and weather conditions.
With respect to application, the market is segmented as pipe insulation, equipment insulation, fire protection, acoustic insulation, subsea insulation, and other. The pipe insulation segment dominated the market by holding 35% share in pyrogel insulation market.
The widest application of pyrogel insulation is in pipe insulation which is critical to many industries. Maintaining steam pipes at operating temperatures and preventing the external condensation of steam, while dealing with significant energy savings is one of the greatest insulation challenges. Maintaining oil pipelines at high temperatures to prevent wax formation is extremely difficult from an energy and insulation standpoint. Pyrogel enhances the ability not only to prevent condensation of steam but also keep the external temperature low enough to preserve the needed energy.
Oil refineries, petrochemical plants, power generation units, and LNG terminals have one thing in common—a lot of piping systems used to transport liquids and gases. Transporting fluids using pipes is almost universal across different industries, as a method of conduiting, be it in the hydrodynamics domain, cryogenics, fluidics, heat exchangers, chillers, air conditioning and pumping systems, as well as oil and gas, energy production, and some advanced manufacturing industries. These pipelines operate under extreme temperatures and pressure therefore, the pipes need to be insulated to thermally retard energy loss, gain heat, or prevent freezing and ensure safety for personnel working around the pipes. Pyrogel thermal insulation is known and valued for its ultra-low thermal conductivity, which means that it has the ability to thermally resist energy flow, and its ultra-thin construction allows it to be used not only on pipes containing warm liquids but also on pipes containing cold liquids, in both cases with minimum thickness.
The key point that makes pyrogel one of the most effective materials for achieving sustainability in pipe insulation is its unmatched protection against corrosion under insulation (CUI). Other traditional materials, such as mineral wool and fiberglass, tend to retain moisture making it easy to get corroded and if not properly checked, will result in high maintenance expenditure. Dry hydrophobic materials like pyrogel, which are tightly restricting the escape of moisture, remarkably help in reducing the risk of CUI and greatly improves asset dependability while lowering inspection and repair needs which directly improves the total lifecycle costs of facilities.
Regarding the country landscape, the U.S. pyrogel insulation market is anticipated to depict a CAGR of more than 9.4% from 2025 to 2034. The U.S. industry accounted for over USD 65.8 million worth of revenue in 2024.
In the U.S., the industrial and construction sectors verticals focus on energy sustainability which increases the demand for pyrogel insulation. Industries trying to comply with stricter energy conservation regulations are using pyrogel insulation as its ultra-thin profile coupled with being moisture resistant and having superior thermal performance, helps in reducing energy expenditure. There is an adoption shift in the U.S. toward policies such as the Energy Policy Act on a federal level and state-owned building energy codes which require compliance to conservation practices. These have led to the increased reliance on complicated insulators such as pyrogel to comply with set thermal insulation performance standards.
Investments in oil and gas as well as the petrochemical sector is another key driver of growth as pyrogel is commonly used for insulating LPG pipelines as well as for LNG Refineries and gas treating installations. The material is best suited for these applications as it can withstand high temperatures, is fire-resistant and water and corrosive resistant. There is also an increasing focus by energy companies on asset extension and maintenance which combined with employee safety makes the advantages of pyrogel over conventional insulation materials, like lower susceptibility to corrosion under insulation (CUI). US infrastructure projects have also seen an increase in the adoption of prefabricated and modular construction which leads to easier construction and time efficiency due to the reduced labour costs associated with the use of effortless to install pyrogel.
In addition, greater focus on net-zero energy buildings and commercially and residentially constructed LEED certified projects is driving the need for advanced thermal insulation solutions. With an increase in awareness of life cycle cost savings and sustainability, pyrogel insulation is being more readily accepted as a long-term investment, which strengthens the U.S. market’s position and modern energy systems’ need for a powerful material.
Pyrogel Insulation Market Share
The top 5 companies in the pyrogel insulation industry include Aspen Aerogels, General Insulation, PBM Insulation, NICHIAS Corporation, and Insulcon Group. To gain competitive advantage manufacturers opt for various strategies including new product launch, mergers and acquisitions, capacity expansion.
Pyrogel Insulation Market Companies
Aspen Aerogels- Aspen Aerogels designs and manufactures insulation materials which are used in energy infrastructure like oil and gas, LNG, and the other industrial processing sectors. Aspen’s pyrogel products are specially designed for spaces that have extreme temperatures and restricted installation areas because they need high thermal resistance. The company adds flexible blankets of silica aerogel to strengthen the insulation's ability to not only conduct heat, but also water and fire, while providing thermal insulation. Aspen continues to manufacture materials in the U.S. and combines innovations in materials science to configure insulation products to the thermal, mechanical, and environmental demands of the specific industry.
General Insulation- General Insulation manufactures commercial and industrial products, including pyrogel insulation materials. They service diverse industries such as HVAC, oil and gas, and power generation as a distributor. The company assists with thermal management, moisture control, and fireproofing insulation applications. They collaborate with manufacturers for autoclaved aerated concrete, including aerogel blankets for high-performance insulation.
PBM Insulation- PBM Insulation operates in the supply and fabrication thermal pyrogel insulation systems. They assist marine, energy, and heavy industry sectors with space and weight limitations. PBM prefabricates high-temperature protective insulations using pyrogel blankets for pipes and equipment. The firm makes custom-fit insulation which is easy to install bolted cover by delivered standards enhancing measurement precision and reliable execution. PBM’s operations are focused on the rigid framework of project-based insulation compliance with regulatory standards.
NICHIAS Corporation- NICHIAS Corporation manufactures and supplies industrial-grade insulation and sealing products, including pyrogel insulation. The company caters to thermal power plants, petrochemical complexes, and semiconductor fabrication facilities. NICHIAS combines and develops composite materials to provide thermal insulation at elevated temperatures and in chemically aggressive environments. Its pyrogel insulation products assist in maintaining efficiency in processes and minimizing heat and energy loss. The company owns production and supply offices in Asia, U.S., and Europe regions, coordinating product requirements with local industrial standards.
Insulcon Group- The Insulcon Group provides insulating materials and Pyrogel insulation systems for industrial thermal applications of high temperatures. It covers installations in petrochemicals, power generation, and process industries with space-saving insulation. They also produce flexible pyrogel-based insulation materials that can withstand extreme thermal and mechanical conditions. Insulcon provides engineering services, custom design, and prefabricated insulation covers for pipes, vessels, machines, and mechanical components. Their custom design and supply operations span Europe and North America to provide these complex industrial insulation services.
Pyrogel Insulation Industry News
The pyrogel insulation market research report includes in-depth coverage of the industry, with estimates & forecast in terms of revenue (USD Million) & volume (Tons) from 2021 to 2034, for the following segments:
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Market, By Product Type
Market, By Temperature Range
Market, By Thickness
Market, By Form
Market, By Application
Market, By End Use Industry
Market, By Installation Type
The above information is provided for the following regions and countries: