Metal Forming Equipment Market

Metal Forming Equipment Market Size

The metal forming equipment market was estimated at USD 36.3 billion in 2025. The market is expected to grow from USD 38.3 billion in 2026 to USD 66.9 billion in 2035, at a CAGR of 6.4% according to latest report published by Global Market Insights Inc.

The metal forming equipment industry is experiencing a transformative shift driven by three major trends that are reshaping manufacturing processes worldwide. The integration of Industry 4.0 and smart manufacturing technology is revolutionizing metal forming activities through advanced sensor network and the real-time data analytics and predictive maintenance systems. Manufacturing facilities are implementing digital twin technologies and cyber-physical systems that enable precise control of forming processes with reported prediction accuracies exceeding 96% in automotive body line applications. These smart factory solutions integrate industrial IoT platforms with edge computing and intelligent analysis layers allowing manufacturers to optimize efficiency, energy consumption and quality.

The rising adoption of servo-electric presses over traditional hydraulic systems represents a fundamental technology transition in the metal forming sector. Servo-electric presses deliver superior precision programmable motion control and energy efficiency improvements of up to 40% compared to conventional hydraulic systems. These advanced systems enable manufacturers to achieve tighter tolerances, reduce defect rates and extend die life by 200% to over 1,700% depending on the application while eliminating hydraulic fid maintenance and environmental concerns. Major equipment manufacturers including TRUMPF AMADA and Schuler have introduced next-generation servo press lines with regenerative energy recovery automatic tool changing and integrated vision systems that support 24/7 unmanned operation.

Growing demand for lightweight and complex components in electric vehicle and aerospace sectors is driving innovation in metal forming technologies and processes. The automotive industry's transition to electric vehicles requires advanced forming capabilities for aluminum battery housing, high-strength steel structural components and precision motor laminations. Lightweight materials can reduce vehicle component weight by 10% to 70% depending on the material and application with aluminum offering 30-60% weight reduction and advanced high-strength steels providing 15-25% reductions. Aerospace manufacturers are adopting advanced forming techniques including superplastic forming hydroforming and incremental sheet forming to produce complex single-piece components that reduce assembly requirements and material waste while meeting stringent AS9100D and NADCAP certification standards.

The automotive industry's rapid shift to electric vehicles and stricter fuel economy rules is causing an unprecedented demand for advanced metal forming equipment that can handle high-strength lightweight materials. Electric vehicle manufacturers need specialized forming systems for aluminium battery enclosures structural components that support battery weight and precision stamping for electric motor laminations. Using lightweight materials can improve fuel economy by 6-8% for every 10% reduction in vehicle weight. This provides strong reasons for automakers to invest in new forming technologies. Major automotive OEMs are adopting large-format single-piece aluminium die castings and hot-stamping press lines for high-strength steel components. This transition requires major investments in multi-thousand-ton servo presses and automated production cells. This factor accounts for about a 35% impact on the market's compound annual growth rate making it the largest growth driver for the metal forming equipment  

Manufacturing plants globally are adopting automation strategies to tackle skilled labour shortages boost productivity and reach Industry 4.0 goals. The Precision Metal forming Association (PMFA) reported significant investments in capital equipment highlighted by strong attendance at FABTECH 2024 with 32 000 visitors and solid equipment orders. Automated forming systems now include robotic material handling vision-based quality inspection and closed-loop process control allowing for lights-out manufacturing and 24/7 production. Advanced press lines have automated loading and unloading tool changers that cut setup times and intelligent die protection systems that significantly reduce die damage through real-time camera monitoring. The welding industry anticipates a shortage of 314 000 welders by 2024 and needs 330 000 new welding professionals by 2028 which is speeding up the adoption of robotic welding and automated processing equipment. This expansion of automation contributes roughly 25% to market.

 The aerospace and defence sector demands the highest precision traceability and quality in metal forming operations leading to increased use of advanced forming technologies and simulation for process validation. Aerospace manufacturers must meet AS9100D quality management standards and obtain NADCAP accreditation for specialized processes. This requires sophisticated forming equipment with integrated sensors material traceability systems and thorough process documentation capabilities. Critical aerospace components like fuselage skins wing panels engine nacelles and structural brackets need advanced forming methods such as superplastic forming at high temperatures high-pressure hydroforming for complex hollow structures and hot forming for titanium and aluminium alloys.

• Fluid forming technologies that operate at pressures up to 4 000 bar (60 000 psi) allow for forming high-tech materials with tight tolerances while also reducing tooling costs enabling rapid prototyping cycles measured in days instead of months. Post-pandemic demand recovery and new technologies are leading to higher expected growth rates for aerospace metal forming applications. This driver adds about 20% to overall market expansion.
  
• U.S. manufacturing construction spending reached record highs in 2024. New factories for semiconductors electric vehicles and batteries are driving significant demand for fabricated metal products including structural steel process piping material handling systems and custom machinery. The trend of reshoring prompted by tariffs geopolitical uncertainty and the need for supply chain stability is leading OEMs to move production closer to U.S. markets.
  

Manufacturers are investing in domestic fabrication capabilities while larger firms are acquiring fabrication shops to scale their operations. Rolling machines and hydraulic press systems for structural components tubes and large-format parts.

All demonstrated in the market signs of growing further as technology develops and the respective demand continues.

Metal Forming Equipment Market Trends

• The integration of industry 4.0 technology represents the most significant trend transforming metal forming operation with manufacture implementing cyber physical system industrial IoT platform digital to in big data analytics and cloud computing to achieve the level of process control quality management and operational efficiency. Advanced central network deployed throughout farming equipment capture real time data to press force slight position, material properties, die temperature and part dimension enabling closed-loop control and predictive quality management.
  
• The transition from conventional mechanical and hydraulic places to servo driven system represent a fundamental technologies shift delivering superior precision, energy efficiency and process flexibility. Servo prices use electric servo motor with programmable motion control to precisely manage slightly velocity, position, and forces throughout the entire stroke and enable application specific motion profile that optimised forming quality, reduce cyclic time and extend to life.
  
• The automotive industry accelerating transition to electric vehicle is fundamentally reshaping mater farming equipment recruitment with manufacturer demanding advanced capability for processing aluminium advance high trends strength still magnesium and MultiMate rial assemblies. Electric vehicle production requires specialized forming operations for aluminium battery enclosures providing thermal management and crash protection, high-strength steel body structures supporting battery weight, precision stamping of electrical steel motor laminations minimizing core losses, and lightweight chassis components optimizing vehicle range.
  
• Comprehensive automation integration enabling 24/7 lights-out manufacturing represents a critical trend driven by skilled labor shortages, productivity requirements, and quality consistency objectives. Modern press lines incorporate robotic material handling, automated tool changing, vision-based inspection, and intelligent process control to minimize manual intervention and maximize equipment utilization.
  
• Automated material handling systems eliminate manual loading and unloading operations while enabling continuous production. STOPA automated storage systems provide "chaotic storage" recording item locations and storing up to 600 tonnes of raw material and work-in-progress, enabling unmanned continuous processing to boost productivity and volume throughput.
  
• TRUMPF's FlexCell bending automation debuted in the U.S. market at FABTECH 2024, targeting small to mid-volume production with automated part handling and quick job changeover. AMADA's AMS CLT automation integrated with TK 3015L automated parts sorter enables 24/7 fibre laser processing with continuous automated part handling.
  

Furthermore, the growth trend enables manufacturers to reach out to new demographics, developing products that interest and appeal to specific skill sets.

Metal Forming Equipment Market Analysis

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Based on type, the global metal forming equipment market is divided into hydraulic presses, mechanical presses, rolling machines, and others. The hydraulic presses segment accounted for around 34.1% of the market share in 2025.

• Hydraulic presses are critical for operations requiring consistent force application over a long stroke, such as deep drawing of complex parts. Their superior precision in force and position control makes them indispensable for handling specialized materials.
  
• Hydraulic presses is likely driven the market by 7.4% CAGR during the forecast period from 2026 to 2035 owing to its advanced features gained from high-strength steels and aluminum, which are essential for lightweighting in the automotive industry.
  
• Their programmable motion profiles and force control capabilities are well-suited for the demanding and quality-critical production of complex components like aluminum battery enclosures for electric vehicles.
  

Based on applications, the metal forming equipment market is segmented across automotive, aerospace & defense, construction, electronics, and others. The automotive segment held about 32.1% of market share in 2025.

• The automotive segment also exhibits the highest CAGR of 7.3%, underscoring its role as the primary driver of equipment innovation.
  
• The accelerating global transition to electric vehicles mandates specialized forming equipment capable of processing lightweight, high-strength materials to optimize vehicle range and crash protection.
  
• This segment requires precision stamping for complex EV components, including battery enclosures, high-strength steel body structures, and electrical steel motor laminations, which minimizes core losses and maximizes motor efficiency.

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Based on automation level, the metal forming equipment market is divided into fully automated equipment and semi-automated equipment. The fully automated equipment segment holds about 49.0% of the market share in 2025.

• While semi-automated equipment currently represents a slightly larger share, the fully automated equipment segment is projected to grow faster, with a CAGR of 6.7% compared to 6.1% for semi-automated.
  
• The push toward fully automated equipment is a direct response to rising labor costs, skilled labor shortages, and the increasing demand for 24/7 "lights-out manufacturing."
  
• Full automation integrates robotic material handling, automated tool changing, and intelligent process control, which minimizes manual intervention, maximizes equipment utilization, and ensures continuous production quality.

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North America is the dominant region in the global metal forming equipment market, accounting for 38.5% share with USD 14 billion revenue in 2025 and is projected to maintain the highest growth rate of 6.7%.

• In 2025, the U.S. dominated the North American market, accounting for 82.1% of the regional revenue USD 11.5 billion, with a strong CAGR of 7.0%.
  
• The region is benefiting significantly from massive federal outlays, including the U.S. infrastructure spending and the CHIPS and Science Act funding waves, which spur robust demand for precision components in construction and semiconductor manufacturing.
  
• Demand is critically driven by the transition to electric vehicle platforms, which requires specialized equipment for aluminum lightweighting and the production of complex battery enclosures.
  
• A persistent shortage of skilled machinists and welders is accelerating the adoption of advanced automation, robotics, and IoT integration (Industry 4.0), positioning North America at the forefront of automated manufacturing.
  

Europe metal forming equipment market, Germany leads the 24.9% share in 2025 and is expected to grow at 6.7% CAGR during the forecast period.

• The market is driven by Europe's established, high-value-added sectors like advanced manufacturing, automotive, and aerospace.
  
• There is a decisive technological shift from conventional hydraulic presses to high-precision servo-electric presses, which are essential for processing the high-strength materials used in modern vehicle and aircraft production.
  
• Germany is a global leader in Industry 4.0 adoption, with a strong focus on sustainable and energy-efficient equipment to meet stringent environmental regulations and corporate net-zero goals.
  

The Asia Pacific metal forming equipment market accounted for 20.9% share with USD 7.6 billion revenue in 2025 and is forecast to grow at a CAGR of 6.2% till 2035.

• China dominated the APAC market, holding a 36.8% share of the regional revenue in 2025 and possessing the highest CAGR in the region.
  
• Market growth is fueled by rapid industrialization, urbanization, and large-scale infrastructure projects across the region, especially in China and India.
  
• China's national strategies, such as "Made in China 2030," prioritize technological upgrading and industrial automation, leading to significant investment in cutting-edge metal forming and fabrication equipment.
  
• The region's massive electric vehicle expansion and the growing green energy equipment manufacturing sector (solar, wind) are major sources of demand for advanced metal forming technologies.
  

Latin America metal forming equipment market accounted for 7.6% share with USD 2.8 billion revenue in 2025, with a moderate growth rate of 6.3%.

• Brazil leads the Latin American market, holding a 48.3% share of the regional market in 2025, with a 6.2% CAGR.
  
• Market growth is supported by rising infrastructure spending and government-led initiatives to modernize the industrial sectors.
  
• The region's automotive and heavy machinery industries are increasing their demand for precision forming systems to adopt lightweight materials and enhance component quality.
  
• However, the adoption of fully automated systems is often challenged by factors like high initial capital investment, complex import tariff structures, and grid instability in certain areas.
  

Metal Forming Equipment Market Share

TRUMPF Group is leading with 6% market share. TRUMPF Group, Amada Co., Ltd., Schuler AG, JIER Machine-Tool Group, DMG Mori collectively hold around 26%, indicating moderately fragmented market concentration. These prominent players are proactively involved in strategic endeavors, such as mergers & acquisitions, facility expansions & collaborations, to expand their product portfolios, extend their reach to a broad customer base, and strengthen their market position.

BYSTRONIC signed an agreement to acquire the "Tools for Materials Processing" business unit of Coherent Inc., including the well-known Rofin brand. This is a major strategic diversification move, immediately expanding Bystronic's portfolio beyond traditional metal forming and laser cutting into high-growth, high-precision adjacent markets such as medical devices, semiconductors, and general manufacturing, thereby strengthening its technological know-how in specialized laser applications.

Cincinnati Incorporated  announced a major rebrand of its entire software portfolio under a unified naming convention, including products like CI SUITE and CI CONNECT. This strategic move reinforces CI's commitment to Industry 4.0 and digitalization, making its suite of digital tools (covering design, nesting, bending simulation, and cloud-based machine monitoring) more recognizable and easier for fabricators to adopt for creating connected, efficient, and intelligent shop floor operations.

Metal Forming Equipment Market Companies

Major players operating in the metal forming equipment industry are:

• TRUMPF Group
• Amada Co., Ltd.
• Schuler AG
• JIER Machine-Tool Group
• DMG Mori
• AIDA Engineering
• Komatsu Ltd.
• Fagor Arrasate
• Haas Automation
• BYSTRONIC
• Mitsubishi HI Machine Tool
• Cincinnati Incorporated
• LVD Group
• MAG IAS
• Bliss-Bret Industries
• WardJet
• Prima Industrie
• Salvagnini
• Ermaksan
• Hyundai Rotem
  

LVD Group made a pivotal M&A move by acquiring the solutions business unit of KUKA Automatizing and Robotics, subsequently establishing LVD robotic solutions. This acquisition significantly enhanced LVD's expertise in robotics automation, allowing the company to accelerate its offering of systems centered on "no robot teaching" and high throughput. This strategy is explicitly aimed at addressing the global shortage of skilled labor and positioning LVD as a single-source provider of flexible, fully automated sheet metalworking solutions.

BYSTRONIC announced a non-exclusive strategic partnership with SSAB, a major steel company, to enhance cutting and bending processes using new, sustainable steel materials. This collaborative R&D effort is focused on advancing laser cutting and bending technologies for materials like recycled steel and fossil-free steel, allowing both companies to provide valuable feedback on process quality and collectively aligning with the global push for a greener, circular value chain.

Thus, strategic moves of this metal forming equipment manufacturers demonstrate a shared and rapid shift toward core market imperatives.

Metal Forming Equipment Market News

• In November 2025, DMG Mori presented its latest generation of LASERTEC DED hybrid and PBF-LB Additive Manufacturing machines at Formnext. This development underscores the trend toward process integration, combining additive manufacturing (3D printing) with subtractive technologies (milling, turning, and grinding) in a single setup. This "6-in-1" hybrid approach enables the efficient serial production of complex, multi-material metal components with customized properties.
  
• In July 2025, Amada Co., Ltd. launched the CR-010B Collaborative Robot designed specifically for their bending systems. This solution directly addresses labor shortages by simplifying automation for press brake operations, featuring a detachable design and a simplified programming tool that links directly with the press brake's NC equipment, eliminating the need for complex CAM software.
  
• In July 2025, Fagor Arrasate began a Euro 20 million expansion of its headquarters plant in Mondragón, Spain. The investment includes the construction of a new building to centralize and modernize the heavy machining of large press structures (up to 200 tons), with a focus on improving quality standards, reducing energy consumption, and achieving a LEED Gold sustainability certification.
  
• In March 2025, the TRUMPF Group launched the new, attractively priced TruBend 1000 series press brake in the U.S. and Canadian markets. This entry-level model, featuring the new Right Angle control system, is designed to be easy to program and operate, helping small and medium-sized companies enter the metal bending market with a robust and reliable machine at a substantially lower cost.
  
• In December 2024, Schuler AG partnered with Ceer, Saudi Arabia's first electric vehicle (EV) brand, to supply and install the region's first completely automatic press shop for smart manufacturing at the Ceer Manufacturing Complex in Saudi Arabia. This decisive step integrates Schuler's advanced digital solutions and fully automated logistics, forming the backbone of Ceer's EV production to ensure high output and efficiency.
  
• In December 2024, AIDA Engineering received the prestigious 2024-2025 metal forming technology grand prize for its innovation using the UL series precision forming press. The award recognized AIDA's successful shift in manufacturing a motorized power-steering joint from the conventional sintering and machining process to cold-forming, which resulted in a 300% to 500% productivity increase and a significant 76% reduction in CO2 emissions, highlighting a major advancement in eco-friendly forming technology.
  

The metal forming equipment market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue (USD Billion) and volume (Thousand Units) from 2022 to 2035, for the following segments:

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Market, By Type

• Hydraulic Presses
• Mechanical Presses
• Rolling Machines
• Others

Market, By Application

• Automotive
• Aerospace & Defense
• Construction
• Electronics
• Others

Market, By Automation Level

• Fully Automated Equipment
• Semi-Automated Equipment

Market, By Distribution Channel

• Online
• Offline

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Spain
• Asia Pacific
  • China
  • India
  • Japan
  • Australia
  • South Korea
• Latin America
  • Brazil
  • Mexico
  • Argentina
• Middle East and Africa
  • South Africa
  • Saudi Arabia
  • UAE