Liquid-Cooled EV Charging Cable Market Size & Share 2026-2035

Liquid-Cooled EV Charging Cable Market Size

The global liquid-cooled EV charging cable market was valued at USD 582.4 million in 2025. The market is expected to grow from USD 635.1 million in 2026 to USD 1.9 billion in 2035 at a CAGR of 13%, according to latest report published by Global Market Insights Inc.

As fast as electric vehicles are being penetrated, the demand for ultra-fast chargers, such as those with capacities of 350 kW or more, is picking up at a speed that has propelled the market demand for liquid-cooled cables. A case in point is the implementation of the IONITY fast-charging network, which is a joint venture between key automobile manufacturers such as BMW, Mercedes-Benz, Ford, and the Volkswagen Group. Since 2018, IONITY has been deploying liquid-cooled charging cables at some of their stations in Europe.

These cables are specifically designed to meet the power demands of their 350 kW charging capacity. Such a high-power level can enable a charging speed of 200 kilometers in as little as 8 minutes. Recently, in 2025, IONITY announced that it will be the first charge point operator (CPO) to procure the newly unveiled HYC1000 chargers from Alpitronic for its network. Such expansions are the key indicators that demand for high-power chargers will definitely boost the demand for liquid-cooled charging cables.

Government policies remain an important factor for the adoption of liquid-cooled EV cables. According to the Department of Energy, by the year 2030, the USA will require 28 million EV charging ports to support 33 million EVs. A large number of these charging points will be DC fast charging points, and the aim is to ensure that at least 20% of these charging points are liquid-cooled EV cable systems. This is important because the charging requirements of EVs need to be met on a large scale, especially in regions like metropolitan cities or on highways, where ultra-fast charging is the need of the hour.

In terms of numbers, in Europe, for instance, it is estimated by the International Energy Agency (IEA) that there will be an increase in the stock of public charging points to reach 2 million by 2030, as per the Stated Policies Scenario (STEPS). Additionally, there is an estimate that 30% of the charging points will be fast chargers by 2030. The fast chargers will, in turn, utilize liquid-cooled cables to enable them to deliver sufficient power without overheating.

In September 2025, Autel Energy has partnered with Phoenix Contact to integrate its 1,000 A liquid-cooled CCS2 cable and connector from Phoenix Contact into Autel’s MaxiCharger DT1000 series, enabling up to megawatt-class charging for heavy-duty applications. The energy shift and increased electrification (commercial) are creating demand for liquid-cooled solutions. The high power cycles are repeated for heavy-duty charging applications.

Liquid-Cooled EV Charging Cable Market Trends

Increasing the use of high-voltage EV architectures (800 V and higher) is necessitating liquid-cooled cables with 350 kW to 1.5 MW of power requirements. These systems also permit 5–10-minute charging, which is required by long-haul trucks and fleets, and liquid-cooling becomes an important facilitator of next-gen ultra-fast charging infrastructure.

Liquid cooling can be applied to conductor and cable to reduce by up to 40% the size and weight of conductors and cables, enhancing their flexibility and ease of handling. To ensure that users are safe and comfortable during high-power charging manufacturers are putting emphasis on ergonomic designs that are efficient to provide thermal performance during constant heavy current charging.

Recently, Tesla has introduced a new, Supercharger. The new electric vehicle chargers, referred to as Folding Unit Superchargers are more compact and need minimal support for installation compared to earlier versions. The Folding Unit Superchargers comprise eight charging posts per unit. The charging system has a V4 cabinet with up to 500 kilowatts of charging capacity. In this instance, it is clear that major players are focusing on high-speed chargers, which will significantly increase the demand for Liquid Cooled EV Charging Cables in the coming years.

The utility firms have also started partnering with private charging firms for the inclusion of liquid-cooled cables in charging stations. In 2025, Pacific Gas and Electric (PG&E) will partner with a newly formed electric vehicle charging company called IONNA for the installation of fast charging stations in Northern California. In 2025, Shell Lubricants has developed a high-performance fluid for electric vehicle thermal management with the potential for significant reductions in charging time without compromising safety, thermal properties, and battery life, thus aiding in the popularization of battery electric vehicles.

Liquid-Cooled EV Charging Cable Market Analysis

Based on cable power capacity, the market is divided into 300-499 kW, 500-900 kW and above 900 kW. The 500-900 kW segment dominated the market with market share of around 48.2% and generating revenue of around USD 280.7 million in 2025.

• At present, the majority of liquid-cooled EV charging cables are used in conjunction with 500-900 kW charging systems. This segment holds a market share of 48.2%, as it is growing in response to the increasing need for high-power charging systems for fast charging electric vehicles.
• This category of charging systems is used mostly in public charging stations for the purpose of minimizing charging time for electric vehicles. These charging stations require liquid-cooled charging cables for the purpose of managing the high heat generated during high-power charging cycles.
• The 500-900 kW segment is also the fastest-growing segment due to a number of factors. The fact that high-performance electric vehicles with larger batteries, such as those offered by Tesla, Lucid Motors, and other companies, require fast charging infrastructure. This has created a necessity for the 500-900 kW charging infrastructure to provide the high energy requirements for the charging process. As more and more electric vehicles are introduced to the market, the charging stations with liquid-cooled cables provide the much-needed support to the ever-increasing demand for quick charging.
• On the other hand, the above 900 kW remains small in size, it is gradually increasing as the need for even higher speed charging systems arises. The production of megawatt chargers, i.e., above 900 kW, has just begun. These systems are currently used in specific use cases such as long-haul transportation or commercial fleet services. The infrastructure required for such systems would need advanced thermal management systems, and hence liquid-cooled cables would be required to handle the extreme heat generated in such systems.

Based on sales channel, the liquid-cooled EV charging cable market is divided into OEM and aftermarket. The OEM segment accounts for 81.7% in 2025, valued around USD 475.6 million.

• The major factor for the dominance of the OEM segment is based on the relationship between original equipment manufacturers (OEMs) and the development of high-performance electric vehicle (EV) infrastructure. OEMs are responsible for providing charging solutions for EVs, as these charging solutions are specifically designed for the EVs manufactured by them.
• As liquid-cooled cables are required for high-performance fast charging, OEMs are major drivers for liquid-cooled cables, as these cables can be perfectly matched with the vehicles. As the usage of high-performance EVs is increasing, the need for OEMs to integrate charging infrastructure with their vehicles is also increasing, thereby supporting the dominance of the OEM segment.
• The aftermarket segment is growing at an increased rate. The segment is estimated to grow at a compound annual growth rate of 13.2% from 2026 to 2035. The growth is fueled by the need to improve charging infrastructure, as existing EVs need to be retrofitted with faster charging technologies. The aftermarket segment offers an alternative for improving older charging stations without replacing them completely.
• As the EV market continues to grow, the aftermarket segment is set to play an essential role in meeting the changing needs of an expanded range of consumers and businesses seeking to improve their charging infrastructure. This is an indication of the dynamic nature of the charging infrastructure market, where the aftermarket segment is set to complement the OEM segment’s growth, as well as meet the demand for fast and efficient charging technologies in various markets.

Based on application, the liquid-cooled EV charging cable market is divided into public charging stations, commercial fleet charging, residential / private charging and highway and long-distance charging networks. The commercial fleet charging segment is expected to grow at a CAGR of 15.7% in the projected period between 2026 and 2035.

• The major cause for the growth of the commercial fleet charging segment is the increasing rate of electrification in commercial fleets, including delivery trucks, buses, and logistics vehicles. As commercial fleets are looking for ways to save costs, adhere to environmental regulations, and go green, they are increasingly turning towards electric vehicles for their fleets.
• This in turn increases the demand for high-power charging solutions, for which liquid-cooled charging cables are used. Commercial fleets have to minimize downtime and optimize vehicle turnaround time, which makes it crucial for commercial fleets to have fast charging solutions.
• On top of that, public charging stations have the highest share of around 65.5%, which has deployed most of the liquid-cooled EV charging cables. Public charging stations serve the entire EV market by providing charging services to both individual EV owners and fleet EVs. With the growing number of EVs on the road, the charging infrastructure for public charging stations is expanding globally.

Based on connector, the liquid-cooled EV charging cable market is divided into Type 1, Type 2, CCS 1, CCS 2, CHAdeMO and others. The CCS 2 segment is dominant with a market share of around 44.8% in 2025.

• The CCS 2 (Combined Charging System 2) segment has the highest share in the market. The main factor for the high share of the CCS 2 segment in the market is the adoption and usage of the CCS 2 connector in the European market and its increasing adoption in the global market.
• The CCS 2 connector has the advantage of supporting a higher power rating up to 350 kW and is compatible with a wide range of EVs, such as those from popular manufacturers such as Volkswagen, BMW, and Mercedes-Benz. Additionally, the CCS 2 connector has the advantage of supporting AC and DC charging, which makes it the best connector for ultra-fast charging, thereby increasing the market share.
• CCS 2 will remain aligned with European Union legislation and EV charging infrastructure standards. This will make CCS 2 the go-to connector for high-performance charging. Moreover, as the EU continues to develop plans for expanding its EV charging infrastructure to meet clean energy targets, CCS 2 will remain the connector of choice for both public and private charging stations.

The U.S. liquid-cooled EV charging cable market reached USD 113.3 million in 2025 and growing at a CAGR of 14% between 2026-2035.

• In the United States, there are various federal initiatives and local state regulations to promote electric vehicles (EVs). The U.S. government has allocated USD 7.5 billion to improve EV charging infrastructure through the Bipartisan Infrastructure Law. The funds are specifically allocated to install high-speed charging stations. In addition, California is at the forefront of promoting EVs, with regulations such as the California Zero Emission Vehicle (ZEV) Program, which aims to make all cars sold in California zero-emission vehicles by 2035.
• In addition to this, the penetration of zero-emission vehicles is witnessing rapid growth in the U.S. with the presence of big electric vehicle manufacturers like Tesla, Rivian, and Ford, who are expanding their electric vehicle production. Additionally, the country is also seeing a rise in the need for commercial fleet electrification, which has created huge demand for liquid-cooled cables. The Alternative Fuels Data Center of the U.S. Department of Energy has mentioned the rising demand for ultra-fast chargers in U.S. cities, especially in places like California, Texas, and New York.

The North America region is valued at USD 126.2 million in 2025. The market for liquid-cooled EV charging cable is expected to grow at the fastest CAGR of 14.2% from 2026 to 2035.

• As North America is one of the regions where the demand for liquid-cooled EV charging cables is influenced by both governmental policies and the increasing rate of electric vehicle usage. In Canada, the federal government has set a goal of cutting greenhouse gas emissions by 40-45 percent by 2030. This has seen a significant focus on the installation of electric vehicle charging infrastructure.
• The Zero Emission Vehicle strategy in Canada has seen investments in electric vehicle charging infrastructure, including the installation of high-power charging stations, which require liquid-cooled charging cables. In Canada, electric vehicle technology is gaining popularity, especially in Ontario and British Columbia, where the rate of growth in fast charging networks is significant.
• In addition, in the USA, there are federal tax credits and Infrastructure Investment and Jobs Act (IIJA) allocations for significant funding for alternative fuels stations, mainly electric vehicle charging stations, which will assist in promoting the use of liquid-cooled cables.
• Moreover, electric trucks and delivery fleets in both countries are increasingly adopting electric vehicles as alternatives, which will require ultra-fast charging solutions. The U.S. Department of Transportation estimates that there will be a need for 500,000 electric vehicle charging stations by 2030, most of which will require liquid-cooled cables due to high power requirements.

The Europe region holds 28.7% of the liquid-cooled EV charging cable market in 2025 and is expected to grow at a CAGR of 12.4% between 2026 and 2035.

• The ambitious targets set by Europe in terms of the EU Climate Goals and the adoption of EVs will provide opportunities for liquid-cooled charging cables. Europe has set ambitious targets as part of the EU Green Deal, which includes the achievement of carbon neutrality by the year 2050.
• Moreover, the EU Alternative Fuels Infrastructure Directive requires the development of fast-charging infrastructures in all countries in Europe, thereby encouraging the use of liquid-cooled charging cables. Countries like France, Norway, and the Netherlands are at the forefront in developing extensive fast-charging infrastructures, which require liquid-cooled charging cables due to high power ratings.

Germany's market is growing quickly in Europe, with a CAGR of 11.8% between 2026 and 2035.

• The German government has set ambitious targets as part of their Climate Action Plan to have as many as 10 million electric vehicles on the road by 2030. The National Charging Infrastructure Expansion Plan for Germany for 2019 aims to deploy 1 million public charging points by 2030. There is a strong focus on ultra-fast charging solutions, which require liquid-cooled cables.
• In addition, Germany is part of the EU Green Deal program that is focused on reducing CO2 emissions by at least 55% by the year 2030. The German automobile sector, which includes companies like Volkswagen, BMW, and Mercedes-Benz, is heavily involved in the production of electric vehicles that require high capacity fast-charging stations with liquid-cooled cables. The need for fast-charging stations is growing in cities like Berlin, Munich, Hamburg, and so on.

The Asia Pacific region is expected to grow at a CAGR of 13.4% between 2026 and 2035 in the liquid-cooled EV charging cable market.

• Many countries in the region are promoting EVs with favorable initiatives for electric vehicles and the development of fast-charging stations for electric vehicles. The most prominent countries in the APAC region are China, Japan, South Korea, and India, all of whom have set aggressive targets for electric vehicles and reducing greenhouse gases.
• The penetration rate of EVs in South Korea's car sales was almost 18-20 percent in the middle of 2025. This is because of the promotion of the Green New Deal, which aims at the electrification of transport modes by the government. This has led to an increase in the installation of DC fast charging stations in major cities like Seoul, thus increasing the demand for liquid-cooled cables, which can withstand the high charging rate.

China is estimated to grow with a CAGR of 13.2% in the projected period between 2026 and 2035, in the Asia Pacific market.

• China, being the biggest market for EVs in the world, has seen the implementation of comprehensive policies like the 14th Five-Year Plan, which outlines the targets for the development of the market for EVs and charging infrastructure development. China has surpassed over 50% EV share for the first time in 2025.
• China is poised to contribute almost two-thirds of the world’s EV sales for the second successive year, thus cementing its position as the biggest market for EVs in the world. The development of ultra-fast charging stations in cities and on highways is increasing the demand for liquid-cooled cables for the high power output requirements of these stations, which can go up to 350 kW.

Mexico is estimated to grow with a CAGR of 10.8% between 2026 and 2035, in the Latin America liquid-cooled EV charging cable market.

• The focus of Mexico on electric vehicles will have a significant impact on the liquid-cooled charging cable for electric vehicles market. Mexico has made significant advancements in promoting clean energy and sustainable transport, as part of its National Electric Mobility Program. This program aims at promoting the use of electric vehicles by offering incentives, and Mexico is developing the charging infrastructure for electric vehicles.
• On the other side of that, the commercial segment in Mexico, especially for delivery services, has shown increased interest in electrifying their fleets in order to save costs and achieve sustainability goals. This has resulted in increased demand for high-power charging solutions, especially DC fast charging, where liquid-cooled cables play an important role in managing heat for quick turnaround times.
• Nevertheless, the absence of infrastructure in the country outside major cities and the high cost of installation for liquid-cooled cables are challenges for the widespread adoption of liquid-cooled charging cables in the country.

UAE to experience substantial growth in the Middle East and Africa liquid-cooled EV charging cable market in 2025.

• Dubai, in particular, has risen to the position of a leader in the provision of charging infrastructure for electric vehicles, with Dubai Electricity and Water Authority (DEWA) at the forefront of an ambitious strategy aimed at developing a comprehensive network of fast charging stations. This is in addition to the push provided by the UAE Green Mobility Initiative, which provides incentives for the use of electric vehicles and thus increases the need for high-speed charging solutions in the country.
• The UAE's vision for 50% of all vehicles to be electric by 2050 is an essential factor in creating an increased need for fast-charging infrastructures, which make use of liquid-cooled cables to deliver high power outputs. Furthermore, with Dubai aiming to become a key hub for smart city technologies and green technologies, there is an increased interest in electrifying vehicles, such as electric taxis, buses, and trucks.

Liquid-Cooled EV Charging Cable Market Share

The top 7 companies in the liquid-cooled EV charging cable industry are ABB, HUBER+SUHNER, LEONI, LS Cable & System, MIDA Power, Phoenix Contact and Zhejiang Yonggui contributing 79% of the market in 2025.

• ABB’s liquid-cooled EV charging cables are designed for fast charging stations. They manage heat efficiently and are built for safety and durability. These cables support power levels of 350 kW and above for faster charging.
• HUBER+SUHNER makes liquid-cooled cables for high-performance charging. They provide good heat dissipation and work for both commercial and residential charging needs.
• LEONI offers liquid-cooled EV charging cables that handle high-current charging. They are designed to manage heat effectively and are flexible, durable, and reliable in tough conditions.
• LS Cable & System designs liquid-cooled EV charging cables for high-power stations. They focus on heat control and long-term performance, supporting fast charging for public and private use.
• MIDA Power produces liquid-cooled charging cables for fast-charging systems. These cables manage heat, ensure safety, and handle high currents to reduce downtime in EV networks.
• Phoenix Contact provides liquid-cooled EV charging cables for high-power charging. They manage heat efficiently and ensure safe and reliable electricity transfer for EV stations.
• Zhejiang Yonggui manufactures liquid-cooled EV charging cables for high-power use. These cables are commonly used in China’s EV infrastructure for safe and fast urban charging.

Liquid-Cooled EV Charging Cable Market Companies

Major players operating in the liquid-cooled EV charging cable industry are:

• ABB
• Amphenol Energy
• BRUGG eConnect
• HUBER+SUHNER
• LEONI
• LS Cable & System
• MIDA Power
• Phoenix Contact
• Sinbon Electronics
• Zhejiang Yonggui

• ABB develops liquid-cooled cables that are compatible with high-power charging systems. These cables are designed for ultra-fast charging stations in commercial and industrial settings, offering improved performance and reliability.
• HUBER+SUHNER produces liquid-cooled cables made with durable materials and advanced cooling technology. These cables are suitable for safe and efficient EV charging in challenging environments.
• LEONI provides liquid-cooled charging cables that are durable and efficient. They offer solutions for fast-charging networks and support the development of 800V EV systems.
• LS Cable & System manufactures liquid-cooled cables with effective heat dissipation and power handling capabilities. These cables are designed to enable faster and safer charging.
• MIDA Power designs liquid-cooled EV cables for high-performance charging. These cables focus on energy efficiency and durability, serving both commercial and residential applications.
• Phoenix Contact integrates advanced cooling technology into its liquid-cooled cables. These cables are designed to ensure safety and efficiency for ultra-fast EV chargers.
• Zhejiang Yonggui produces liquid-cooled charging cables that are cost-effective and reliable. These cables support the growth of EV infrastructure in China and other developing regions.

Liquid-Cooled EV Charging Cable Industry News

• In September 2025, Autel Energy partnered with Phoenix Contact to add high-current CCS2 technology to its new megawatt-class charging system. Autel Energy launched the MaxiCharger DT1000 series, which includes Phoenix Contact’s 1,000A liquid-cooled CCS Type 2 cable and connector.
• In June 2025, VOSS Automotive, Amphenol-Tuchel Electronics, and the GG Group introduced a high-voltage EV charging harness that supports charging power up to 1 megawatt. The system uses liquid cooling in the cable and socket to reduce heat and handle higher current. The companies claim it can cut charging times to under five minutes.
• In May 2025, Phoenix Contact released a new liquid-cooled CCS charging connector for future charging infrastructure. It is 20% lighter than the previous model, making it easier to use. The connector also allows users to replace parts like mating face frames and contacts without opening the housing.
   

The liquid-cooled EV charging cable market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue ($ Mn/Bn) and volume (units) from 2022 to 2035, for the following segments:

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Market, By Cable power capacity

• 300-499 kW
• 500-900 kW
• Above 900 kW 

Market, By Cable length

• Upto 5 meters
• 6-10 meters
• Above 10 meters

Market, By Cable diameter

• Below 30 mm
• 30-50 mm
• Above 50 mm 

Market, By Conductor material

• Copper
• Aluminium

Market, By Connector

• Type 1
• Type 2
• CCS1
• CCS2
• CHAdeMO
• Others

Market, By Application

• Public Charging Stations
• Commercial Fleet Charging
• Residential / Private Charging
• Highway and Long-Distance Charging Networks

The above information is provided for the following regions and countries:

• North America
  • US
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Spain
  • Russia
  • Netherlands
  • Norway
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Australia
  • Singapore
  • Malaysia
  • Philippines
  • Vietnam
• Latin America
  • Brazil
  • Mexico
  • Argentina
  • Colombia
• MEA
  • South Africa
  • Saudi Arabia
  • UAE