Gear Motor Market Size - By Type, By Rated Power, By Phase, By Torque, By End Use, By Distribution Channel, Analysis, Share, Growth Forecast, 2025 - 2034

Gear Motor Market Size

The global gear motor market was estimated at USD 6.2 billion in 2024. The market is expected to grow from USD 6.4 billion in 2025 to USD 10 billion in 2034 at a CAGR of 5%.
 

The increasing investments in power generation are another factor driving the growth of the gear motor industry as high-performance and durable gear motors are used in energy infrastructure. Governments and private sector participants are making significant investments in renewable energy projects, thermal power plants, and hydroelectric facilities, as global energy consumption continues to rise; gear motors play a vital role in these projects concerning the transmission of power.
 

In wind energy, gear motors play a vital role in wind turbine pitch and yaw control systems, ensuring the turbine is positioned for optimum energy generation. Installed solar power plants also require gear motors in tracking systems, which are used to position solar panels to the best angle about the sun. Likewise, power plants such as hydroelectric and thermal also use gear motors in turbines, conveyors, and cooling circuits for operational efficiency and reliability.
 

Smart grids and power plant automation, demand for IoT-enabled gear motors to monitor the performance constantly, and predictive maintenance have also increased in recent times. As energy companies try to find more compact and efficient designs, the number of applications for high-torque and low-maintenance gear motors continues to grow. This is because the power generation sector is one of the key industries that facilitate sustained expansion in the gear motor industry.
 

Gear Motor Market Trends

Integration of IoT and smart monitoring systems, facilitating the real-time tracking of gear motors’ performance, predictive maintenance, and remote diagnostics are some of the key trends. For example, this increases operational efficiency and minimizes downtime in industrial sectors like manufacturing, logistics, and energy.
 

In addition, the increasing demand for energy-efficient and compact gear motors as industries move toward sustainable solutions to comply with stringent environmental regulations is another factor driving market growth. To compensate for this increasing energy demand manufacturers are concentrating on air conditioning systems that use lightweight, high-efficiency gear motors to keep energy consumption down whilst torque remains high.
 

Automation and electrification of material handling equipment are also spurring advances in gear motor technology. Bevel and planetary gear motors are increasingly used in EV drivetrains, robotics, and automated storage systems, which now support the growth of smart factories and logistics hubs.
 

Also, customization of gear motors and modular gear motor designs are gaining traction, allowing industries to choose from selective configurations based on end-use requirements. The adoption of 3D printing and other new advanced manufacturing techniques is accelerating the market for highly specialized gear motors that are durable and precise.
 

As the sector grows it will be able to expand and innovate beyond its traditional sector and become a staple in many factories around the world, gaining a foothold even in the 21st-century energy revolution and in the move for robotics and industrial automation.
 

Gear Motor Market Analysis

Based on type, the gear motor market is segmented as helical gear, planetary gear, bevel gear, worm gear, spur gear, electric gear, and others (PMDC, compact). In 2024, the bevel gear segment generated a revenue of USD 1.4 billion and is expected to grow at a CAGR of around 5.4% during the forecast period.
 

• Bevel gear motors are the most prominent among the gear motor types owing to these advantages efficiency, flexibility, and the ability to transfer power at various angles. Because of this, they are used in countless industries such as automotive, material handling, mining, and heavy machinery.
   
• These space-saving, high-torque motors are well suited to conveyors, escalators, industrial automation systems, and other such applications. They also execute fast operations with very little energy waste; hence, they are used in many power transmission applications.
   
• The rise in smart manufacturing and Industry 4.0 has led to more widespread use of automated machinery, robotics, and precision equipment. Industrial motors, including gear motors, are placed in high regard for the electricity they consume in manufacturing facilities as they can account for 70% of electricity consumption in manufacturing plants (Source: U.S. Department of Energy). Efforts regarding its durability and functioning under critical conditions have made it a preferred choice for the industries reinforcing their position in the global gear motor market.
   

Based on end-user, the gear motor market is segmented as material handling, construction, power generation, mining, food and beverage, manufacturing industry, packaging and labeling, and other (wind power, automotive, marine). In 2024, the material handling segment accounted for over 22.3% and is expected to grow at the rate of 5% till 2034.
 

• Material handling is the biggest end-use industry in the gear motor market due to industries like logistics, warehousing, manufacturing, and construction requiring automation and transportation of heavier loads. They integrate with conveyors, cranes, hoists, automated storage systems, forklifts, and other demanding equipment that run into sensitive facilities storing large volumes of goods and raw materials.
   
• The e-commerce business has flourished in recent years, coupled with increased acceptance of warehouse automation that has created a demand for newer generations of systems capable of driving automated material handling equipment. These motors assist in the maneuvering and sorting of goods. Heavy-duty gear motors are also used in heavy industries like mining, steel, cement, and automotive manufacturing to move bulk materials in difficult environments.
   
• Moving into Industry 4.0 and smart manufacturing segments, businesses employ energy-saving gear motors with filtered control in the systems designed for robotics and conveyor networks, from which efficient production and downtime reduction can be anticipated. Government investment in infrastructure projects rose 6.2% in 2023 according to the U.S. Bureau of Economic Analysis and bolstered the need for advanced material handling systems. This trend bolsters the material handling sector in the market.
   

Based on the distribution channel, the gear motor market is segmented as direct and indirect. The direct segment is expected to hold a major share of 73.1% in 2024.
 

• The direct distribution channel has gained immense traction across various industries, and this is expected to boost the growth of the global gear motor market. This channel saves costs and provides better customization and direct technical support for end-users. This helps manufacturers in building strong customer relationships, customized gear motor solutions, and after-sales service that the customers are seeking. This is also critical for industries that are accuracy and reliability critical.
   
• Direct sales eliminate the middleman and reduce costs associated with distribution. This enables manufacturers to price competitively and provide bulk discounts that are advantageous to large industrial buyers in economic sectors such as automotive, manufacturing, construction, and energy. For instance, the U.S. Census Bureau estimated that the manufacturing sector added around USD 2.3 trillion to the U.S. GDP in 2022, showcasing the need for both cost-effective and reliable solutions. Additionally for certain types of industries, such as robotics, aerospace, and medical equipment, there is a preference for direct purchases so they can collaborate with manufacturers on product design and performance enhancements.
   
• The rise of e-commerce and sales platforms, online portals and direct sourcing platforms have all simplified purchasing. Companies can now monitor inventory in real time and receive technical support remotely. According to the U.S. Department of Energy, energy-efficient technologies can save the industrial sector as much as 25% of its energy use, including some use of advanced gear motors. In the case of smart manufacturing and other Industry 4.0 applications, the focus on energy-efficient and high-performance gear motors as well as customized solutions boosts the importance of the direct distribution channel in the market.
   

• In 2024, North America dominated the gear motor market, accounting for around 28.3% of the global market share and generated around USD 1.76 billion in revenue in the same year. North America is attributed to the increasing demand for industrial automation, robotics, the packaged food industry, and energy-efficient solutions across various industries including manufacturing, food processing, and logistics. This growth is attributed to the increasing use of IoT-enabled smart motors and Industry 4.0 technologies.
   
• With the growing investments in renewable energy projects, such as wind and solar energy, the requirement for precision gear motors is on the rise. Renewable energy will provide about 21% of electricity generation in 2022, according to the U.S. Department of Energy, and this growth is anticipated to continue. The area has established manufacturers, ongoing R&D, and government programs promoting energy-efficient industrial solutions.
   
• The energy-efficiency regulations in Europe are strict, which demands that the gear motors manufactured in or imported to EU regions be energy efficient and have a focus on sustainability. Market growth is driven by countries such as Germany, France, and Italy, which have notable automotive, aerospace, and industrial machinery industries.
   
• As renewable energy accounted for 22% of the EU's energy consumption in 2021, according to the European Commission, it boosts demand for high-performance gear motors. The growing rate of robotics and automation in smart factories is also driving industries for integrated,  specific, and accurate geared motors. EU environmental guidelines are contributing to the growth of energy-efficient and low-emission bunds tech.
   
• Asia Pacific is leading the gear motor market growth owing to rapid industrialization, growing manufacturing sectors, and various infrastructural advancements in the region. Gear motors are used in applications such as conveyors and industrial automation, with countries like China, India, Japan, and South Korea witnessing tremendous growth in the automotive, construction, and heavy machinery industries. That is mainly due to government programs. China and India are both pushing for smart factories too,  with China’s “Made in China 2025” plan and India’s “Make in India” program, for instance.
   
• 2023, the data up to October, states that China represented 50% of global renewable energy capacity additions in 2022 according to the International Energy Agency (IEA), which is boosting the demand for advanced gear motors. APAC is simply a win-win for those offering cost-effective manufacturing, access to raw materials, and workforce skills. The region is expected to sustain its preeminent position as energy demand rises and investments in renewable energy and smart factories accelerate.
   

Gear Motor Market Share

• The leading market participants in the market include BONFIGLIOLI S.P.A., Emerson, Siemen, Altra Industrial Motion, and Sumitomo Heavy Industries, Ltd., together with accounting for a market share of 20%-25 % in 2023. These companies supplied several industries such as automotive, manufacturing, and aerospace by their expertise, reach, product offering, and other factors. Provided leadership through innovation, offering industry-leading gear motor solutions on three primary drive lines: helical, bevel, and planetary motors across a wide base of applications. Vikash Sanghavi, SRG Group. They balance high-performance goods and quality of service with high distribution density and customer-centricity.
   

Gear Motor Market Companies

Major players operating in the gear motor industry are:

• Bauer Gear
• Bonfiglioli
• Emerson Electric
• Flender
• Harmonic Drive
• Jiangsu Guomao Reducer
• Nabtesco
• Nidec
• Portescap
• Power Build
• Regal Rexnord
• SEW Eurodrive
• Shanthi Gears
• Siemens
• Sumitomo Heavy Industries
   

Bauer Gear Motor manufactures helical, shaft-mounted, bevel and worm-geared motors, monorail, and aseptic drives. Bonfiglioli produces an extensive range of gear motors, including helical, bevel-helical, parallel shaft, and planetary gear motors for industrial automation and mobile applications. Emerson Electric is built for precision movement with right-angle and parallel shaft gear motors. Flender's specialization is in helical, bevel-helical, and planetary gear units, primarily used in conveyor systems and cranes.
 

Harmonic Drive's precise harmonic gear motors are used in robotics and spacecraft. The supplier of helical, bevel, and planetary gear motors for industries including mining and construction is Jiangsu Guomao Reducer. Nabtesco produces precision reduction gear motors, particularly used in industrial robots. Nidec brushless DC and AC gear motors for home appliance and industrial automation Portescap manufactures small gear motors, including coreless brush DC and brushless DC motors, for use in medical devices and industrial tools.
 

Power Build manufactures helical, bevel-helical, and worm gear motors for material handling and textiles. Brands under Regal Rexnord include Hub City and Grove Gear, which supply lower-speed, higher-torque motion components like a parallel shaft, right-angle, and inline gear motors for conveyor and packaging industries.
 

Gear Motor Industry News

• In March 2024, ORIENTAL MOTOR USA CORP launched the AZX Series 600W servo motor. The power and precision of this new motor are bigger together with higher efficiency. It is aimed at automation and robotics applications that require high torque and accuracy. 600W model for industrial automation provides higher control and more reliability.
   
• In December 2023, In December 2023, Mill Gears Pvt. Ltd.—a Gujarat-based leading Industrial Innovation company—introduced one of the largest gearbox designs in the world, especially for the sugar mill industry. This new revolutionary product is eyed to create a significant leap in the industrial engineering segment and set a new benchmark of efficiency and performance.
   
• In June 2023, Eaton Announces New Manufacturing Facility for Electrical Products in India. Eaton added to its existing manufacturing capabilities in Puducherry, India by opening a new facility to produce electrical products. This investment complements Eaton's expansion in the Indian market and enhances its supply chain. This expansion is in alignment with Eaton's strategy to grow manufacturing in key markets and serve India’s growing demand.
   

The gear motor market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue ($ Mn/Bn) and Volume in Thousand Units from 2021 to 2034, for the following segments:

Click here to Buy Section of this Report

Market, By Type

• Helical gear
• Planetary gear
• Beval gear
• Worm gear
• Spur gear
• Electric gear
• Others (PMDC, compact)

Market, By Rated Power

• Upto 7.5 kW
• 7.5 kW to 75 kW
• Above 75kW

Market, By Phase

• Single
• Double
• Three

Market, By Torque

• Up to 10000 Nm
• Above 10000 Nm

Market, By End Use

• Material handling
• Construction
• Power generation
• Mining
• Food & beverage
• Manufacturing industry
• Packaging and labelling
• Other (wind power, automotive, marine)

Market, By Distribution Channel

• Direct Sales
• Indirect Sales

The above information is provided for the following regions:

• North America
  • U.S.
  • Canada 
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Russia
• Asia Pacific
  • China
  • India
  • Japan
  • Australia
  • South Korea
• Latin America
  • Brazil
  • Mexico
  • Argentina
• MEA
  • UAE
  • South Africa
  • Saudi Arabia