Automotive Engine Front Module Market Size - By Component, By Material, By Vehicle, By Sales Channel, Analysis, Share, Growth Forecast, 2025 - 2034

Automotive Engine Front Module Market Size

The global automotive engine front module market size was valued at USD 131.1 billion in 2024 and is projected to grow at a CAGR of 4.9% between 2025 and 2034. The module market is being fueled by surging electric vehicle market. EVs have batteries and internal components that require optimal operational conditions, and to facilitate that, thermal management systems are employed with them.
 

Whereas traditional vehicles utilize internal combustion engines, which do not require effective cooling, EVs rely on cooling systems for their batteries, electric motors, and inverters, which pushes the demand for more sophisticated front modules further. For example, the International Energy Agency (IEA) has reported that an additional 14 million electric vehicles (EVs) were registered in 2023, resulting in a total of 40 million EVs worldwide. This figure is up 3.5 million, or a 35%, annual increase, in 2023.
 

Furthermore, the engine front module's lightweight materials and its modular designs are a perfect match for the EV sector's goal of increasing energy efficiency and range. Considerable expenditure is also being made by manufacturers in the design of engine shell components aimed at increasing EV penetration due to government policies like subsidies and tightening emission standards, which helps the expansion of the market and development of new technologies.
 

The growth in global passenger car sales as a result of urbanization and increased disposable income, especially in developing countries like China and India, has enhanced the growth of the automotive engine front module market. This is further complemented by the increased global production of commercial vehicles, including light and heavy-duty trucks, fueled by the e-commerce and logistics industry. The stringent regulations surrounding emissions and safety for all vehicles, coupled with the need for thermal management and aerodynamic performance, make efficient front-end modules a necessity.
 

Automotive Engine Front Module Market Trends

The automotive engine transfer modules are now enhanced with smart sensors, active shutter grills, and modular designs which is significantly increasing the growth potential of the market. Greater functionality, customization, and increased efficiency can be achieved through these technologies. Real-time monitoring of the environmental and engine conditions allows smart sensors to control the amount of fuel that is injected, which in turn controls the amount of emissions.

Active shutter grills assist in meeting the strict emission compliance regulations. This is made possible because the shutters improve the aerodynamic design of the vehicle, which makes the vehicle energy efficient. The reduction in the number of components used to build a vehicle translates into a weight gain, which decreases the cost of assembly and time as well.
 

Such advances are needed in electric vehicles since these require efficient cooling solutions for batteries and other components. These technologies in synergy with one another enable the shifting expectations of consumers along with regulatory frameworks, enhancing the potential for market growth for both standard and electric vehicle categories.
 

An example, in May 2024, LyondellBasell, in collaboration with Hunan Huda Aisheng Group AISN, developed the first-ever lightweight plastic engine hood tailored for new energy vehicles by luxury automotive brands in China. This partnership was inaugurated during the Chinaplas 2024 exhibition held in Shanghai. The engine hood is made of LyondellBasell’s Hifax polypropylene, which has a low linear expansion coefficient. This property helps in reducing the weight of the material and increasing its rigidity.
 

Setting up engine front modules for vehicles involves high investment costs, and this has been particularly difficult for small to mid-sized manufacturers. Small and midsized companies will find it challenging to develop advanced modular systems since capital for research and development, advanced machinery, and skilled labor are necessary. The technology explosion toward the use of composite and thermoplastic means of integrating small and medium societies would result in increased prices for special ones and expertise.
 

Moreover, the strict regulatory standards which manufacturers must follow also contribute to price increases as these standards make further innovations and testing a frequent necessity. These costs pose significant challenges to new entrants in the market and thus limit competition, as due to their scale being smaller, they find it difficult to penetrate the market.
 

Settled players also battle to stay profitable amid price-sensitive regions where car manufacturers are ready to pay a cutthroat price for engines as the quality and performance are unaffected, and to some extent, they are also ready to sell their brand quality. These limitations reduce the market growth and adoption of technology.
 

Automotive Engine Front Module Market Analysis

• Based on the material, the automotive engine front module market is segmented into metal, composites, and plastics. In 2024, the metal segment accounted for around 45% and is expected to exceed USD 95 billion by 2034.
   
• With required resistance and strength, metals ensure adequate thermal management thus shifting the market for automotive engine front modules to the metal sector in today’s automotive industry.
   
• Steel and aluminum stand out as the preferred metals due to their high mechanical stress tolerance and high-temperature resilience, which further ensures the longevity and safety of the vehicle. When it comes to automotive applications, aluminum is widely utilized because it is lighter in weight and enhances fuel economy while maintaining the vehicle's sturdiness. Metals, on the other hand, are relatively cheap in bulk, which makes them ideal for automotive OEMs. Furthermore, the recycling attribute of metals promotes sustainable goals, increasing the demand for metals.
   

• Based on the vehicle, the automotive engine front module market is divided into passenger vehicles and commercial vehicles. The passenger vehicles segment held around 73% of the market share in 2024.
   
• The highest market share in the automotive engine front module industry in relation to the existing automotive sector is held by the automotive passenger vehicle segment due to the increased global sales and production availability.
   
• Another propagation driver is the automotive passenger segment, which consists of sedans, SUVs, and hatchbacks, because they constitute many of the produced vehicles. This, in turn, is pushed by the increase in globalization, service industry expansion, increase in disposable income, and rise of personal car ownership. The growth in the adoption of new technologies in passenger vehicles is improving thermal management systems and the use of lightweight materials to improve fuel efficiency, making high-performance engines more suitable.
   

• In 2024, the Asia Pacific automotive engine front module market accounted for over 40% revenue share and is expected to exceed USD 85 billion by 2034. China leads the market in the Asia Pacific region and is expected to exceed USD 35 billion by 2034. China leads the Asia-Pacific automotive engine front module industry as it is the largest producer and consumer of automobiles in the world.
   
• The tendency toward more fuel-efficient and less polluting vehicles undoubtedly also creates a market for lightweight components. In addition, China’s evolution toward becoming a global manufacturing hub, the existence of government policies promoting electric vehicles, and higher investments in modern automotive technologies steadily contribute to the further development of the engine front module market in this region.
   
• Over the forecast period, the automotive engine front modules market in North America is expected to expand due to the growing vehicle ownership and enhanced vehicle technologies. The growth of the US automotive engine front modules market driven by strong automobile production, coupled with substantial investments in the electric and hybrid vehicles segment, is expected to further stimulate this market.
   
• Higher degree of compliance to fuel consumption and emissions policies have engendered improved modular and lightweight designs. Society and business networks in Mexico are further stating strong exports of automotive-related products especially to Canadian companies, whereas Canada is emerging as a large market for the automotive sector.
   
• The need to comply with regulations related to fuel efficiency and emissions has led to the enhancement of modular and lightweight solutions. Automotive-related exports are growing, especially from Canada, whereas Mexico is a major supplier to many global OEM manufacturers. This sector is on the rise in the region due to rising interest in electric and luxury cars.
   
• The construction of vehicle assembly plants and active manufacturing activities in the European region of the engine front modules market is a key factor collaborating with the growth within the EU market. Germany, France, Italy, and the United Kingdom are at the forefront due to automotive production being fueled by OEM and tier-one suppliers located there.
   
• There is a gradual shift to the usage of lightweight materials and modular assembly systems for the engines as manufacturers are converting their focus to improved fuel economy and decreased emissions. A growing trend in developing electric vehicles in that area is directly adding incremental growth, especially in the area of new engines that require additional cooling and temperature control systems.
   
• A measure of growth is being witnessed in the sales of automotive engine front modules in the Middle East and Africa region, and this can be attributed to the increased influx of vehicles into the region and also the new vehicle assembly plants that were set up in, for instance, the United Arab Emirates, South Africa, and Saudi Arabia. Such growth in the export industry for materials that are easy to use, light, and strong has also been witnessing a surge in demand in the region as a result of climate.
   
• Mexico and Brazil have also been encouraging growth in the automotive market, and this is greatly influencing the local production in both passenger and commercial vehicles. The local governments have also been providing incentives to increase local manufacturing, which contributes to the growth of the sector. Moreover, the replacement part sales greatly add to the market owing to the aging population of vehicle owners in the region.
   

Automotive Engine Front Module Market Share

• HYUNDAI Mobis, Robert Bosch, and Denso Corporation collectively held a substantial market share of over 9% in the automotive engine front module market in 2024. Seong-Kwon and Hyundai Mobis are now putting more emphasis on the development of advanced materials and integrated overspeed-directed solutions to improve the efficacy of their products, reduce emissions, and fuel consumption.
   
• This differentiates them from Hyundai Mobis, which is solely focused on ensuring the development of customized structure functions and sensors, and electronics integration. They have been actively working with automakers in order to prepare their products for the automotive trends of the future.
   
• Robert Bosch concentrates on enhancing the engine front modules with new thermal management and sensor technologies for enhanced performance and efficiency. The company illustrates the practice of sustainability by applying recyclable materials and elements of lightweight construction. Bosch makes use of its profound R&D potentials to develop better system integration and works with global OEMs to provide flexible, highly effective modules that are well within stringent environmental and regulatory guidelines.
   
• Denso Corporation’s strategy for minimal emission is supported by its high efficiency engine front modules that are compact and lightweight. The company’s focus on creating cutting edge cooling and electrical components used in vehicles is notable. In order to remain relevant for future propulsion technologies, Denso utilises partnerships as well as its own in-house development within the sphere of hybrid and electric cars.
   

Automotive Engine Front Module Market Companies

Major players operating in the automotive engine front module industry are:

• Aisin Seiki
• Denso
• Grupo Antolin
• Hella
• HYUNDAI Mobis
• Magna
• Magneti Marelli
• Mahle
• Robert Bosch
• Valeo
   

The automotive engine front module market continues to grow, as economies of scale allow major players to specialize on lightweight materials, modular designs as well as enhanced thermal management solutions. Such market participants seek to enhance the fuel efficiency of vehicles and comply with strict emissions standards through the integration of sophisticated composites and the application of novel manufacturing techniques. 
 

Personalization and modularization are emerging trends, with manufacturers of engine front modules designing them for specific vehicles. Their range encompasses those powered by internal combustion and hybrid or electrified. For a better fulfillment of the customer’s goals in the scope of a project, cooperation with their automobile firms is also updated. For durability, many markets have the needs such as cost efficiency, especially focused on market active features including active aerodynamics and cooling systems.
 

Automotive Engine Front Module Industry News

• In October 2024, In the Mannheim engine plant based in Germany, Daimler Truck began mass production of a crucial component, the ‘front box’, for their eActros 600 electric truck back in their Mannheim engine plant. The component consists of several control units with over 1,000 parts integrated and is of utmost importance in the development of the vehicle as it replaces the high voltage air compressor for the combustion engine. It is critical to keep in consideration that Although it is an important component for the overall functioning of the vehicle, it isn’t functional for the driving aspect of it.
   
• In September 2024, FORVIA HELLA, a German company, was able to receive significant orders worth over € 2 billion from a top American car manufacturer. Such an order greatly aids FORVIA HELLA advance. This specific order relates to several projects involving electronics and lighting including a new UWB based project where vehicles can be unlocked and started without touch.
   

The automotive engine front module market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue ($ Mn/Bn) and shipments (Units) from 2021 to 2034, for the following segments:

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Market, By Component

• Radiator
• Cooling fan
• Air conditioning condenser
• Headlights and grilles
• Others

Market, By Vehicle

• Passenger vehicles 
  • Hatchback
  • Sedan
  • SUV 
• Commercial vehicles
  • Light Commercial Vehicles (LCV)
  • Heavy Commercial Vehicles (HCV)

Market, By Material

• Metal
• Composites
• Plastics

Market, By Sales Channel

• OEM
• Aftermarket

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Russia
  • Nordics
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • ANZ
  • Southeast Asia
• Latin America
  • Brazil
  • Mexico
  • Argentina
• MEA
  • UAE
  • Saudi Arabia
  • South Africa