Air Transport USM Market Size & Share 2024 - 2032
Market Size by Product (Engine, Component, Airframe), by Provider (OEM, Aftermarket), by Aircraft (Narrowbody Jet, Widebody Jet, Turboprop, Regional Jet) & Forecast.
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Market Size by Product (Engine, Component, Airframe), by Provider (OEM, Aftermarket), by Aircraft (Narrowbody Jet, Widebody Jet, Turboprop, Regional Jet) & Forecast.
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Starting at: $2,450
Base Year: 2023
Companies Profiled: 20
Tables & Figures: 312
Countries Covered: 25
Pages: 200
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Air Transport USM Market
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Air Transport USM Market Size
Air Transport USM Market was valued at USD 7.9 billion in 2023 and is estimated to register a CAGR of over 4.5% between 2024 & 2032. The market is expected to witness a growing demand for air transport USMs due to the rising demand for more air transport.
Air Transport USM Market Key Takeaways
Market Size & Growth
Key Market Drivers
Challenges
For instance, in June 2023, a report released by the International Air Transport Association (IATA) stated that the overall air travel growth will continue to rise resulting in more aircraft being used. According to IATA, the total traffic in March 2023 rose 52.4% compared to March 2022. Domestic traffic witnessed 34.1 increase in comparison to March 2022 and the total March 2023 domestic traffic reached 98.9% of the March 2019 levels. This increasing demand for air travel across the globe drives the growth of market as USM provides a cost-effective alternative for airlines to quickly obtain parts, ensuring the timely maintenance of aircraft to meet the growing passenger demand.
The growing focus of airlines on cost reduction is also one of the major drivers of growth for the air transport USM market. Used Serviceable Materials (USMs) are less expensive than new OEM components, saving costs between 50% and 80%. This cost advantage is extremely appealing to airlines trying to reduce operational expenditures and increase profits. Also, the aviation sector is extremely competitive, and airlines have tight profit margins. Rising fuel prices, airport taxes, and other operating expenditures make USM an appealing choice, allowing airlines to remain competitive while successfully managing costs. For instance, in October 2023, ST Engineering introduced a new program that provides cost-effective component options for old aircraft. The company aims to use its huge inventory of used parts and skills to repair & refurbish them, providing cost-effective alternatives to new components.
The air transport USM market is facing a major challenge due to its highly stringent regulatory compliances, potentially slowing down market growth. To meet regulatory standards, used components must be thoroughly inspected, tested, and documented. This significantly increases the time, effort, and expense of the procedure compared to new components, discouraging certain vendors from joining the market. Along with this, different countries and regulatory agencies follow their set of laws and standards for USM, which adds uncertainty and complexity to international operations. Airlines and providers need to manage a variety of rules, which increases compliance obligations, thereby hindering market growth.
Air Transport USM Market Trends
The air transport USM industry is witnessing a trend driven by significant technological advancements. Advancements in NDT techniques such as ultrasonic testing, eddy current testing & thermography enable precise and reliable evaluations of worn components, assuring structural integrity and operation. This increases trust in the use of USM while complying with severe regulatory regulations. Also, sensor-based monitoring and data analytics technologies provide more accurate predictions of component failures, thereby offering proactive maintenance methods and early intervention with used parts. This lowers downtime and improves the efficiency of the existing components.
For instance, in September 2023, Safran Landing Systems partnered with SkyTech, a developer of AI-powered predictive maintenance solutions, to use SkyTech's AI & IoT platform for landing gear maintenance. The partnership aims to optimize landing gear repair schedules, minimize costs, and increase operational efficiency by using predictive sensor data analysis. These technological advancements will drive the market growth in the coming years.
Air Transport USM Market Analysis
Based on provider, the market is divided into OEM and aftermarket. In 2023, the OEM segment accounted for a market share of over 60%. OEMs have developed reputations for quality, dependability, and safety in the aviation business. Airlines frequently rely on them for used components, given their skill in constructing and servicing certain aircraft models. OEMs leverage their strong brand reputation and credibility to offer USM parts with the assurance of quality and reliability. Customers are often more inclined to purchase USM parts from OEMs due to their established track record in aircraft manufacturing and support. Furthermore, OEMs ensure that their parts meet the same rigorous standards as new parts, including regulatory compliance and airworthiness requirements. This commitment to quality and safety enhances the trust and confidence of airlines and regulatory authorities in OEM-provided USM.
Based on product, the market is categorized into engine, component, airframe, and others. The engine segment currently holds a high market share of around 44% in the market. Airplane engines are the most expensive and complicated components of an airplane, making them ideal for cost-effective replacements using USM solutions. Replacing them with new ones can be prohibitively expensive, resulting in airlines opting for Used, Serviceable Engines (USEs). Engine-related USM suppliers offer quick turnaround times for engine parts, minimizing aircraft downtime and maximizing operational efficiency for airlines. These suppliers invest in engine acquisition strategies to build a substantial inventory portfolio for regional and narrowbody platforms. For instance, in July 2023, AerFin, an aircraft and engine aftermarket solutions provider took delivery of 11 CFM56 and nine V2500 engines. The company's portfolio covers the CFM56-5B/5C/7B, CF34-8, CF6, RB211 and V2500 platforms. This shows the company's commitment to support its growing global customer base with premium used-serviceable material (USM).
North America led the global air transport USM market with a major share of over 38% in 2023. North America has a large and aging fleet of airplanes, creating a significant demand for cost-effective maintenance and repair solutions. For instance, in May 2021, the U.S. Air Force announced to retire 201 aircraft in 2022, to reinvest savings from not operating and maintaining those aircraft into research and development. Along with this, airlines in North America compete aggressively seek cost-efficiency. USM solutions offer considerable cost savings over new components, making them very appealing. Also, North America is home to major aircraft manufacturers including Boeing, Airbus Americas, Bombardier Aerospace and USM suppliers including GA Telesis, AerSale, HEICO Corporation contribute considerably to market development and innovation.
Air Transport USM Market Share
AAR Corp. and Boeing Company hold a significant market share of over 15% in the market. AAR Corp. leverages its global sourcing expertise to obtain high-quality, cost-effective used serviceable material from a varied network of vendors globally. The company uses effective distribution networks to ensure that USM items are delivered to airline consumers on schedule.
Boeing forms strategic partnerships and alliances with USM suppliers, aftermarket service providers, and MRO (Maintenance, Repair, and Overhaul) companies to enhance its USM offerings. These collaborations enable Boeing to broaden its product portfolio, improve supply chain efficiency, and better serve customers' needs.
Air Transport USM Market Companies
Major players operating in the air transport USM industry are:
Air Transport USM Industry News
The air transport USM market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue (USD Billion) from 2018 to 2032, for the following segments:
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Market, By Provider
Market, By Aircraft
Market, By Product
The above information is provided for the following regions and countries:
Research methodology, data sources & validation process
This report draws on a structured research process built around direct industry conversations, proprietary modelling, and rigorous cross-validation and not just desk research.
Our 6-step research process
1. Research design & analyst oversight
At GMI, our research methodology is built on a foundation of human expertise, rigorous validation, and complete transparency. Every insight, trend analysis, and forecast in our reports is developed by experienced analysts who understand the nuances of your market.
Our approach integrates extensive primary research through direct engagement with industry participants and experts, complemented by comprehensive secondary research from verified global sources. We apply quantified impact analysis to deliver dependable forecasts, while maintaining complete traceability from original data sources to final insights.
2. Primary research
Primary research forms the backbone of our methodology, contributing nearly 80% to overall insights. It involves direct engagement with industry participants to ensure accuracy and depth in analysis. Our structured interview program covers regional and global markets, with inputs from C-suite executives, directors, and subject matter experts. These interactions provide strategic, operational, and technical perspectives, enabling well-rounded insights and reliable market forecasts.
3. Data mining & market analysis
Data mining is a key part of our research process, contributing nearly 20% to the overall methodology. It involves analysing market structure, identifying industry trends, and assessing macroeconomic factors through revenue share analysis of major players. Relevant data is collected from both paid and unpaid sources to build a reliable database. This information is then integrated to support primary research and market sizing, with validation from key stakeholders such as distributors, manufacturers, and associations.
4. Market sizing
Our market sizing is built on a bottom-up approach, starting with company revenue data gathered directly through primary interviews, alongside production volume figures from manufacturers and installation or deployment statistics. These inputs are then pieced together across regional markets to arrive at a global estimate that stays grounded in actual industry activity.
5. Forecast model & key assumptions
Every forecast includes explicit documentation of:
✓ Key growth drivers and their assumed impact
✓ Restraining factors and mitigation scenarios
✓ Regulatory assumptions and policy change risk
✓ Technology adoption curve parameter
✓ Macroeconomic assumptions (GDP growth, inflation, currency)
✓ Competitive dynamics and market entry/exit expectations
6. Validation & quality assurance
The final stages involve human validation, where domain experts manually review filtered data to identify nuances and contextual errors that automated systems might miss. This expert review adds a critical layer of quality assurance, ensuring data aligns with research objectives and domain-specific standards.
Our triple-layer validation process ensures maximum data reliability:
✓ Statistical Validation
✓ Expert Validation
✓ Market Reality Check
Trust & credibility
Verified data sources
Trade publications
Security & defense sector journals and trade press
Industry databases
Proprietary and third-party market databases
Regulatory filings
Government procurement records and policy documents
Academic research
University studies and specialist institution reports
Company reports
Annual reports, investor presentations, and filings
Expert interviews
C-suite, procurement leads, and technical specialists
GMI archive
13,000+ published studies across 30+ industry verticals
Trade data
Import/export volumes, HS codes, and customs records
Parameters studied & evaluated
Every data point in this report is validated through primary interviews, true bottom-up modelling, and rigorous cross-checks. Read about our research process →