Additive Manufacturing With Metal Powders Market

Additive Manufacturing With Metal Powders Market Size

The global additive manufacturing with metal powders market was valued at USD 40.1 billion in 2025. It is projected to grow from USD 45.6 billion in 2026 to USD 162.8 billion by 2035, representing 15.2% CAGR from 2026 to 2035, according to latest report published by Global Market Insights Inc.

• The additive manufacturing with metal powders market is growing fast because industries have given preference to lightweight and high-strength parts to improve performance and fuel efficiency. The growing trend is the transition of aerospace, automotive, and defense manufacturers to metal AM in an effort to obtain complex geometries and weight reduction without reducing durability. This change is transforming the production approach and the fast implementation of metal powder-based technologies to high-performance applications.
  
• The further development of 3D-printing technologies is an additional driver of the market growth as the work on laser systems, electron-beam processes, and multi-laser structures promotes the increase in the speed of the build and accuracy. The industrial acceptance of metal AM is becoming increasingly broad due to improved reliability of processes and increased possibilities of powder-bed fusion. The advances are shortening production cycles, enhancing surface quality, as well as facilitating the expanded commercialization of metal additive solutions.
  
• The new trend of implementing metal AM in medical and dental practice is causing a dramatic demand surge, as hospitals and clinics switch to custom implants, prosthetics and surgical equipment. Titanium and cobalt-chrome are some of the types of metal powder becoming necessary in virtue of biocompatibility and the structural advantages. The possibility of making patient-specific components with a high level of accuracy is strengthening the market growth in the healthcare sector.
  
• Both public and private R&D spending is influencing market maturity with a decisive move as governments finance innovation hubs and businesses increase AM research programs. Advanced manufacturing and digital factory and materials innovation are undergoing subsidies, which allow a quicker deployment of technologies. This financial strength is enabling optimization of the processes, formation of powders, and general massive adoption which is resulting in the continued growth of the market.

Additive Manufacturing With Metal Powders Market Trends

• Additive manufacturing with metal powders industry is seeing a significant trend in the market towards hybrid manufacturing in which additive and subtractive processes are combined as a single workflow. The industries are now moving to the use of hybrid machines in an effort to have better precision, better surface finishing and less time to post-process. This convergence is also transforming production lines and allowing manufacturers to merge the flexibility of design capabilities of AM and precision of machining in a lean way.
  
• The other trend that has influenced industry is the emergence of digital manufacturing ecosystems that integrate machines, materials, and quality-control mechanisms through IoT and data analytics. In-process sensing, real-time monitoring, and predictive maintenance are emerging as the expectations in AM of metal operations. This is digital integration that is increasing the build repeatability, defect reduction, and scale production with greater confidence in companies.
  
• Closed-loop powder management systems are also getting an interest of their own as businesses demand material circularity and economic efficiency. Automated powder handling, powder recycling, and contamination-control technology is also being extensively embraced so that to maintain consistency and minimize wastage. This fashion is assisting the manufacturers to keep high-quality standards besides maximizing the use of powder and general operation economics.
  
• Manufacturing based on sustainability has become one of the key trends, and businesses implement AM to decrease material usage, decrease energy use, and decentralize industries. Metal AM is gradually becoming aligned to green manufacturing agenda because it contributes to localized production and reduces the need to stockpile. This change is also impacting purchasing behavior and enhancing the competitive stance of metal additive technologies in all industries throughout the world.
  

Additive Manufacturing With Metal Powders Market Analysis

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Additive manufacturing with metal powders industry based on material is segmented into alloy, stainless steel, other steel, precious metal, tungsten, and other materials. The alloy segment was valued at USD 12.1 billion in 2025, and it is anticipated to expand to 15.5% of CAGR during 2026-2035.

• Alloys and stainless steel are contributing to the skyrocketing growth of the market as industries are adopting them due to their mechanical strength, resistance to corrosion and their ability to be used in complex geometries. Their wide availability in the aerospace, automobile, medical and industrial equipment sectors is creating a long-term demand. Other types of steel are also playing their part by providing cost effective solutions to structural and tooling applications allowing manufacturers to scale up both prototyping and functional metal AM production. A combination of these materials is strengthening the move of the market towards high-performance and sound metal powder solutions.
  
• The scope of the market is also growing to include precious metals, tungsten, and also specialized materials that satisfy the market of high-value and extreme-condition applications. Dental, jewelry, and electronics are now using precious metals more because they are more precise and can be design flexible, whereas tungsten is used in defense, energy, and tooling equipment requiring high temperatures with a wearable quality. Other niche materials also allow customized features in other developing areas. This diversification is expanding the material range and increasing the use of additive manufacturing using metal powders.
  

• Additive manufacturing with metal powders market based on manufacturing technique is segmented into powder bed, blown powder, and others. The powder bed segment was valued at USD 25.8 billion in 2025, and it is anticipated to expand to 14.9% of CAGR during 2026-2035.
  

• The powerful market growth is being driven by powder bed technologies where businesses utilize the technology in creating complex metal components with high precision and uniform quality. They are used in aerospace, medical and industrial production because they are able to handle complex geometries and provide effective repeatability. Simultaneously, the blown powder processes are also becoming popular due to their versatility of repairing, altering, and creating larger parts, particularly in heavy engineering and energy industries. Such combination of accurate producing and saving part repair is enhancing the aggregate demand of metal powder-based additive procedures.
  
• The other emerging methods include binder jetting, cold spray, and extrusion of metal which are also helping in the growth of the market because of the needs of the market with regard to special performance and cost. Such approaches are gradually turning out to be more commercially feasible and are creating opportunities for new application in various industries. Their capability to respond to certain production requirements is expanding the technological horizons of additive manufacturing of metals and facilitating the expansion of acceptance in the market.
  

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• Additive manufacturing with metal powders market based on application is segmented into aerospace, automotive, medical, oil & gas, energy, and other. The aerospace segment was valued at USD 13.9 billion with a market share of  with a market share of 34.7% in 2025, and it is anticipated to expand to 14.9% of CAGR during 2026-2035.

• Market is growing in aerospace, automotive and medical industries as more companies embrace the use of metal AM in manufacturing lightweight, accurate and high performance parts. Aerospace is pushing the need for sophisticated structural components and engine parts, whereas automotive is utilizing metal AM in prototyping, tooling, and the low volume performance parts. Medical uses are still increasing at a very fast rate because of the requirement of implants and surgical equipment specific to the patient. The combination of these industries is strengthening the trend of the market towards high-precision and advanced manufacturing using metal powders.
  
• Additional growth is being supported by oil and gas, energy, and other industrial industries utilizing metal AM to create components that are durable, resistant to corrosion and components with high temperature. These sectors enjoy the fact that they can easily fabricate spare parts, service vital machinery and make geometries that are hard to realize using the traditional means. Wider industrial acceptance is creating new applications, increasing the number of applications, and reinforcing the permeation of the general market with metal powder-based additive manufacturing. 

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The North America additive manufacturing with metal powders market accounted for USD 13.8 billion in 2025 and is anticipated to show lucrative growth over the forecast period.

Metal AM is growing rapidly in North America with aerospace, defense and medical industries adopting lightweight and high precision elements. Effective digital manufacturing, well developed infrastructure and sustained investment in research and development in support of commercialization. Increased adoption in prototyping, tooling, and specialty parts, further increases the adoption. The automation and hybrid processes that are the trend in the region are further boosting the growth of the market.

U.S. dominates the North America additive manufacturing with metal powders market, showcasing strong growth potential.

Early adoption and robust aerospace, defense, and medical sectors also make the U.S. grow the most rapidly in the region. Multi-laser systems and high-tech alloys are seeing an increase in production by firms. A self-sufficient ecosystem of powder suppliers and research laboratories is a necessary condition for rapid innovation. Increased use in turbines, implants and tooling enhances demand.

The Europe market accounted for USD 11 billion in 2025 and is anticipated to show lucrative growth over the forecast period.

Europe is experiencing stable growth with aerospace applications, automotive and industrial using metal AM to make precision parts and lightweight structures. Digital manufacturing programs and sustainability efforts aid in wider adoption. Powerful R&D chains and machineries enhance reliability in the processes and powder performance. Growth is still being fueled by the increasing application diversity.

Germany dominates the Europe additive manufacturing with metal powders market, showcasing strong growth potential.

Germany is growing fast due to its powerful engineering foundation and heavy utilization of metal AM in the automotive, aerospace, and machinery. Firms embrace sophisticated systems of sophisticated components and tooling of production. Technology improvement is promoted by local machine and powder producers. The Industry 4.0 programs increase the scale of production.

Asia Pacific market is anticipated to grow at a CAGR of 17% during the analysis timeframe.

APAC is accelerating due to the development of aerospace, automotive and heavy industry using metal AM in the creation of cost-effective, lightweight and accurate components. The AM centers, material research and industrial digitalization are supported by governments. Local supply chains and increasing the manufacturing bases allow quicker commercialization. The need for high speed prototyping and complicated geometries is still increasing.

China additive manufacturing with metal powders market is estimated to grow with a significant CAGR, in the Asia Pacific market.

China is the quickest expanding region in APAC with governmental support and grand-scale industrialization. Structural and engine parts are used in aerospace, defense and the automotive industries. Local production of machines and powder minimizes the importation. Mass production and increased R&D expenditure enhance market penetration.

The Latin America additive manufacturing with metal powders market accounted for 5.1% market share in 2025 and is anticipated to show lucrative growth over the forecast period.

Growth in Latin America for use of metal AM in durable and complex components in aerospace, energy, and automotive industries is gradual. Alliances with international AM suppliers enhance the local competence. To minimize downtime, companies embrace AM in terms of tooling, spare parts, and tools repair. Intensive usage is facilitated by modernization programs.

Brazil leads the Latin America additive manufacturing with metal powders market, exhibiting remarkable growth during the analysis period.

Brazil has the highest growth in the region with aerospace, automotive and oil and gas sector that uses metal AM to produce turbine parts, structural parts and implants. The support of material development and certification is done by research centers. Local manufacturers invest in AM systems as a way of making supply chains stronger. There are national programs that encourage the use of technology.

Middle East & Africa Additive Manufacturing With Metal Powders market is expected to grow at a CAGR of 10.6% during the analysis timeframe.

Middle East & Africa is experiencing an increase in adoption because energy, aviation, and industrial applications involve high-performance and corrosion-resistant components made by metal AM. Due to localized production and digitization, there is less dependence on imports. AM hubs and training are invested in by governments. The new applications are supported by infrastructure expansion.

Saudi Arabia additive manufacturing with metal powders market to experience substantial growth in the Middle East and Africa market in 2025.

Saudi Arabia is the fastest growing region in MEA because of its urge to diversify industry and attain hi-tech production. Metal AM finds application in oil and gas equipment, aerospace parts as well as industrial repairs. Collaboration with international corporations improves competence. Technology integration and adoption is accelerated by government programs.

Additive Manufacturing With Metal Powders Market Share

• Höganäs AB, GKN Powder Metallurgy (Hoeganaes), Rio Tinto, Carpenter Technology Corporation, and Sandvik Additive Manufacturing  are a significant part of the global additive manufacturing with metal powders industry and with further standing of being fragmented with the top five players steadily holding 38% market share in the year 2025.
  
• The firms within this market also continuously engage in material innovation, creation of high purity metal powders, new alloy compositions, and enhanced powder uniformity in order to enhance customer confidence and ensure long-term demand. Their interest in high technology materials directly influences the performance requirements in the industry.
  
• The emerging technologies rolled out by leading players in the field have seen an improvement in their technological capability through multi-laser based system upgrade, speed optimization of builds and automation. These advancements enable them to provide greater throughput and repeatability of quality, and their platforms are sought after in the aerospace, medical, and industrial manufacturing.
  
• Companies have a high-level of position based on strategic partnerships with OEMs, research institutes, and defense agencies. Such collaborations speed up the qualification programs, allow the co-development of the important components, and affect the adoption curve of metal-AM technologies directly.
  
• The companies distinguish themselves by providing the full-stack AM ecosystem of machines, powders, software, and post-processing solutions to provide the customers with a flawless workflow. This combined strategy increases the switching cost and ensures long-term loyalty.
  
• The key players are going international with local production units, AM centers and training centers. This enhances supply chains, customer service and the adoption of AM in the new manufacturing regions.
  
• Companies are competitive because they are paying attention to certifications, compliance, and strict quality standards that are necessary within the aerospace, medical, and energy industries. Compliance with the high standards of regulation increases the confidence of the market and increases the eligibility of the application.
  
• The companies shape the direction of the market by stimulating research in the direction of hybrid manufacturing, digital monitoring, and in-process quality control. These innovations enhance the industrial confidence in metal AM as one of the production-ready technologies.
  
• Investment in powder recycling, sustainability programs, and energy-efficient systems should be continuously made to help the companies to be aligned to the global decarbonization objectives. Their plans drive the market towards cost-effective and eco-friendly AM operations.
  

Additive Manufacturing With Metal Powders Market Companies

The major players operating in additive manufacturing with metal powders industry include:

• Höganäs AB
• GKN Powder Metallurgy (Hoeganaes)
• Rio Tinto
• Carpenter Technology Corporation
• Sandvik Additive Manufacturing
• Others
  
• Hoganäs AB is an advanced metal powder development company with high consistency and custom-made properties to additive manufacturing. The company spends heavily in material innovations and optimization of processes to facilitate high performance applications, which allow it to remain high in metal AM.
  
• GKN Powder Metallurgy (Hoeganaes) is reinforcing its position with diverse range of metal powders formulated to be precise, strong and reliable in production. Its connection to the world manufacturing networks and sustained investment in R&D can support large-scale adoption of AM to industries.
  
• Rio Tinto helps the market with the high-purity metal feedstock and alloy solutions needed in the challenging AM applications. Its monopoly on the sources of raw materials and investment in the development of specialty metals contribute to the maintained quality and high level of market relevance.
  
• Carpenter Technology Corporation is a company that has been able to hold onto its position by using specialty alloys, high-performance metal powders and a good command of materials that have been developed to be used in the aerospace, medical and energy industries. Its competitive advantage is enhanced by the overemphasis on high quality and cutting-edge powder technologies.
  
• Sandvik Additive Manufacturing is moving the market with high grade metal powders and solutions of AM, such as powder production, AM builds, and post-processing. Its good metallurgical skills and innovation remain to keep the company competitive with the changing industrial use.
  

Additive Manufacturing With Metal Powders Industry News

• In June 2025, Sandvik Additive Manufacturing partnered with Additive Industries to provide direct filling of powder hoppers, improving powder traceability and safety from production to printing. This collaboration enhances AM workflow efficiency and quality control, supporting industrial-scale adoption.
  
• In April 2025, AP&C (Advanced Powders & Coatings) signed a sponsored research agreement with Nikon and the University of Waterloo to develop advanced aerospace repair solutions using titanium alloys. This collaboration boosts R&D in high value AM applications, strengthening AP&C’s position in titanium powder markets.
  
• In January 2025, Höganäs AB entered a strategic partnership with Blykalla to develop corrosion-resistant alloys for advanced reactor components, leveraging Höganäs’ powder expertise for critical environments. This collaboration strengthens material innovation in metal AM for energy and nuclear sectors, enhancing supply reliability and performance.
  

The additive manufacturing with metal powders market research report includes in-depth coverage of the industry with estimates & forecast in terms of revenue (USD Billion) & (Kilo Tons) from 2022 to 2035, for the following segments:

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By Material

• Alloy
  • Titanium
    • Ti6Al4V
    • Ti6Al4V (ELI)
    • Others
  • Cobalt
    • CoCr
    • CoCrWC
    • CoCrMo
  • Copper
    • C18150
    • CuCr1Zr
    • CuNi2SiCr
  • Nickel
    • Inconel 625
    • Inconel 718
    • Hastelloy X
  • Aluminium
    • ALSi12
    • ALSi7Mg
    • ALSi10Mg
    • AL6061
    • Others
• Stainless Steel
  • Austenitic Steel
  • Martensitic Steel
  • Duplex steel
  • Ferritic Steel
• Other Steel
  • High Speed Steel
  • Tool Steel
  • Low Alloy Steel
• Precious Metal
  • Platinum
  • Other precious metal
• Tungsten
• Other materials
  • Silicon carbide
  • Aluminium oxide powder
  • Zirconium
  • Zirconium dioxide
  • Molybdenum
  • Magnesium
  • Aluminium nitride
  • Tungsten carbide

By Manufacturing Technique

• Powder Bed
  • Direct Metal Laser Sintering (DMLS)
  • Selective Laser Melting (SLM)
  • Electron Beam Melting (EBM)
• Blown powder
  • Direct Metal Deposition (DMD)
  • Laser Engineering Net Shapes (LENS)
• Others

By Application

• Aerospace
• Automotive
• Medical
• Oil & Gas
• Energy
  • Nuclear
  • Renewable
• Other

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Rest of Europe
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Australia
  • Rest of Asia Pacific 
• Latin America
  • Brazil
  • Mexico
  • Argentina
  • Rest of Latin America 
• MEA
  • UAE
  • Saudi Arabia
  • South Africa
  • Rest of Middle East and Africa