Gyratory Crushers Market

Gyratory Crushers Market Size

The global gyratory crushers market size was estimated at USD 774.5 million in 2024 and projected to grow at a CAGR of 3.9% from 2025 to 2034, due to the due to strong demand for mining & quarrying activities, and aggregate manufacturing. As demand for minerals and metals continues to rise, particularly in developing economies, mining companies are expanding their operations to meet this need. Gyratory crushers, known for their ability to process large volumes of ore, are crucial in processing the raw materials extracted from mines. This trend is further supported by advancements in mining technology and increased investments in exploration and production, driving demand for more efficient and reliable crushing equipment.

Urbanization and infrastructure development significantly boost the demand for gyratory crushers. Rapid urban growth and the need for infrastructure projects like roads, bridges, and buildings require substantial amounts of construction aggregates. Gyratory crushers are essential in producing these aggregates from large rocks, making them critical to the construction industry. As cities expand and new infrastructure projects emerge, the demand for efficient crushing solutions to process construction materials will continue to drive the market growth.

Ongoing technological advancements in gyratory crushers enhance their efficiency, productivity, and safety. Modern gyratory crushers feature innovations such as advanced automation systems, improved wear-resistant materials, and enhanced energy efficiency. These advancements not only reduce operational costs but also improve the overall performance and reliability of the equipment. As technology evolves, crushers become more effective at handling varying ore types and processing needs, driving increased adoption across mining and aggregate industries.

One of the major challenges in the global gyratory crushers market is the high capital investment and maintenance costs. High-capacity gyratory crushers require substantial capital investment for purchase, transportation, and installation. This crusher requires specialized infrastructure and heavy lifting systems, contributing further to upfront costs. The maintenance costs is increased due to the complexity of the machinery and the wear and tear from continuous operation in extreme conditions. The downtime and maintenance needing skilled labor leads to reduced operational efficiency. As a result, many companies are forced to consider alternative crushing systems, thereby impacting market growth.

Gyratory Crushers Market Trends

• The gyratory crushers industry is experiencing several key trends shaping its growth and development. First, there is a notable shift towards integrating advanced technologies such as automation and digitalization to enhance operational efficiency and productivity. Smart crushers with real-time monitoring and predictive maintenance capabilities are becoming increasingly popular, driven by the demand for more reliable and cost-effective equipment. Additionally, the market is witnessing a rise in the adoption of energy-efficient models, reflecting a broader push towards sustainability and reduced operational costs amid tightening environmental regulations. The growing emphasis on mining safety and compliance is leading to the development of crushers with enhanced safety features and reduced environmental impact.
  
• The expansion of infrastructure projects and urbanization in emerging economies is driving increased demand for high-capacity crushing solutions. The supply chain disruptions and geopolitical uncertainties are prompting companies to seek more resilient supply chains and diversify their sourcing strategies to ensure steady equipment availability and cost control. These trends collectively highlight the market's evolution towards more sophisticated, sustainable, and adaptable solutions.
  

Gyratory Crushers Market Analysis

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• Based on type, the market is segmented into standard crushers, hydraulic crushers, and jaw gyratory crushers. The hydraulic gyratory crushers segment held the major market share, generating a revenue of USD 349.2 million in 2024.
  
• Hydraulic gyratory crushers are advanced primary crushing machines used extensively in mining, quarrying, and heavy-duty aggregate processing. The hydraulic gyratory crushers are capable of high-capacity processes which involve the crushing of highly abrasive materials such as copper, iron ore, and granite. The integration of a hydraulic system for primary features like adjustment, maintenance, overload protection, and system support make these crushers easier to use, compared to the traditional gyratory crushers. This integration improves safety, operational efficiency, and automation. Real-time adjustments to the hydraulic gyratory crushers can be made to the settings, optimizing the product size and throughput consistency, minimizing variation. The hydraulic system enables easy maintenance by allowing automatic chamber clearing and wear part replacement without manual intervention.
  

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• Based on application, the market is segmented into aggregate manufacturing, mining and quarrying, recycling, and others. The mining and quarrying segment dominated the market in 2024, accounting for 46.3% share in the gyratory crushers market.
  
• The mining and quarrying segment has the largest share in the gyratory crusher market, due to the strong and high-volume crushing needs for these industries. Gyratory crushers are made for the primary crushing of hard, abrasive materials which include, iron ore, copper ore, limestone, and granite, all of which are mined and quarried. These industrial sectors deal with large quantities of raw material, and gyratory crushers offer a robust design, durability, and high throughput capacity which can efficiently meet these requirements.
  
• Crushing involves breaking down ore into more manageable chunks, and gyratory crushers serve this purpose with optimal efficiency. They can operate continuously and reduce the size of large rocks to manageable parts, making them suitable for large scale mining projects. In quarrying operations, aggregates are used in construction and infrastructure development, thus high-capacity crushing is essential to meet growing demand.
  

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• The U.S. contributed significantly to the gyratory crushers market growth in North America, accounting for 65% share in the region, due to growth in mining and quarrying operations. Gyratory crushers are extensively used in the mining industry in the U.S, due to its high output of crushed stones, sands, and gravel, since they facilitate the primary breaking down of hard and abrasive materials.
  
• In the U.S, innovations related to integration of automation and hydraulic systems into advanced gyratory crushers have been reported to increase operational efficiency, minimize maintenance costs, and increase cost-efficiency of the equipment. Additionally, the increasing demand for aggregates for infrastructure projects such as road construction and urban development enhances the demand for efficient crushing machines.
  
• Asia Pacific held the largest share in the global gyratory crushers market in 2024, due to the rapid industrialization and expanding infrastructure projects. The region’s substantial investments in mining and construction, coupled with significant urbanization and economic growth, drive robust demand for high-capacity and efficient crushing equipment. Advanced technologies such as automation and IoT integration are increasingly adopted to optimize performance and operational efficiency.
  
• China gyratory crushers market witnesses a rapid expansion fueled by the country's burgeoning mining sector. The widespread adoption of advanced crushing technologies, coupled with significant investments in mining operations, drives robust demand for high-capacity crushers. Government initiatives promoting sustainable development and technological innovation further propel China's leadership in the global market, positioning the nation as a pivotal player in the market growth.
  

Gyratory Crushers Market Share

• The top companies in the gyratory crushers industry include Metso Outotec, Sandvik AB, FLSmidth & Co. A/S, and ThyssenKrupp AG, and collectively hold a share of 30-35% in the market. These prominent players are proactively involved in strategic endeavors, such as mergers & acquisitions, facility expansions & collaborations, to expand their product portfolios, extend their reach to a broad customer base, and strengthen their market position.
  

Gyratory Crushers Market Companies

Major players operating in the global gyratory crushers industry are:

• AGICO Cement Machinery Co Ltd
• CITIC Heavy Industries Co., Ltd.
• Earthtechnicia
• FLSmidth & Co. A/S
• Metso Outotec
• Propel Industries
• Sandvik AB
• Shanghai SANME Mining Machinery Corp Ltd
• Shunda Mining Group Co Ltd
• TAKRAF GmbH
• Terex Corporation
• The Makuri Group
• ThyssenKrupp AG
• Weir Group
• XCMG
  

Sandvik AB is a Swedish-based multinational engineering company focused on specialized machinery for mining, rock excavation, and rock processing. Sandvik is known for implementing innovation in sustainability, offering advanced gyratory crushers with features like automation, performance monitoring, and energy-efficient designs.

Terex Corporation is an American company specialized in the manufacturing of lifting and material handling solutions such as crushing and screening equipment. The Terex gyratory crushers are known for its durability, high-performance and limited maintenance. The company emphasizes continuous innovation and product development to cater to construction, mining, and recycling industries.

 Gyratory Crushers Market News

• In March 2025, Metso launched three next-generation Nordberg HPe Series, HP600e, HP800e and HP900e, cone crushers for mining and aggregates applications.
  
• In April 2025, Sandvik Mobile Crushing and Screening announced the launch of the QH443E, an innovation in tracked cone crushers. This new electric unit is designed with a focus on sustainability and productivity for heavy duty applications.
  
• In January 2024, Metso announced the delivery of three Superior MKIII primary gyratory crushers to copper mines in Central Asia (Kazakhstan and Mongolia).
  

The gyratory crushers market research report includes in-depth coverage of the industry with estimates & forecast in terms of revenue (USD Million) and volume (Units) from 2021 to 2034, for the following segments:

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Market, By Type

• Standard Crushers
• Hydraulic Crushers
• Jaw Gyratory Crushers

Market, By Capacity

• Up to 1000 TPH
• 1001–2000 TPH
• Above 2000 TPH

Market, By Power

• Electric
• Hybrid

Market, By Mobility

• Stationary
• Mobile

Market, By Application

• Aggregate Manufacturing
• Mining and Quarrying
• Recycling
• Others

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Spain
  • Italy
• Asia Pacific
  • China
  • Japan
  • India
  • Australia
  • South Korea 
• Latin America
  • Brazil
  • Mexico
  • Argentina 
• MEA
  • South Africa
  • Saudi Arabia
  • UAE